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KTM 390 DUKE 2017 User Manual

KTM 390 DUKE 2017
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24 SUBSTANCES
238
The mixture ratio must be adjusted to the necessary antifreeze protection. Use distilled water if the coolant needs
to be diluted.
The use of premixed coolant is recommended.
Observe the coolant manufacturer specifications for antifreeze protection, dilution and miscibility (compatibility)
with other coolants.
Recommended supplier
Motorex
®
COOLANT M3.0
Engine oil (SAE 15W/50)
Standard/classification
JASO T903 MA ( p. 242)
SAE ( p. 242) (SAE 15W/50)
Guideline
Use only engine oils that comply with the specified standards (see specifications on the container) and that
possess the corresponding properties.
Partially synthetic engine oil
Recommended supplier
Motorex
®
Formula 4T

Table of Contents

Questions and Answers:

KTM 390 DUKE 2017 Specifications

General IconGeneral
Displacement373.2 cc
Bore x Stroke89 mm x 60 mm
Compression Ratio12.6:1
Torque37 Nm @ 7, 000 rpm
Transmission6-speed
Fuel SystemElectronic Fuel Injection
CoolingLiquid cooled
FrameSteel trellis frame, powder coated
Rear SuspensionWP monoshock
Front Tire110/70 R17
Rear Tire150/60 R17
Seat Height830 mm
Ground Clearance185 mm
Dry Weight149 kg
Engine TypeSingle cylinder, 4-stroke
Power32 kW (44 hp) @ 9, 000 rpm
ClutchWet multi-disc clutch
Front SuspensionWP upside-down Ø 43 mm
Front Brake320 mm Disc, Four-Piston Radial Fixed Caliper
Rear Brake230 mm Disc, Single-Piston Floating Caliper
ABSBosch 9MB two-channel ABS
Fuel Tank Capacity13.4 liters

Summary

Means of Representation

Symbols Used

Explains the meaning of various symbols used in the manual for clear communication.

Document Formatting Conventions

Details the typographical formats like proprietary names and underlined terms used in the document.

Safety Advice

Intended Use of the Motorcycle

Defines the approved operational scope for KTM sport motorcycles, excluding race or offroad use.

Risk Assessment and Warning Symbols

Explains different levels of risk (Danger, Warning, Caution, Note) and their associated symbols.

Safe Motorcycle Operation Guidelines

Provides crucial advice for safe operation, including rider fitness and environmental considerations.

Importance of Protective Riding Gear

Highlights the risks associated with missing or inadequate protective clothing for riders.

Important Notes

Warranty Coverage and Service Requirements

Details manufacturer warranty conditions and requirements for service work.

Vehicle Service and Maintenance Schedule

Outlines the importance of adhering to service intervals for optimal motorcycle lifespan.

View of Vehicle

Front Left View of the Motorcycle

Illustrates and labels key components of the motorcycle from the front left perspective.

Rear Right View of the Motorcycle

Illustrates and labels key components of the motorcycle from the rear right perspective.

Serial Numbers

Locating the Chassis Number

Provides information on where to find the chassis number stamped on the motorcycle.

Vehicle Type Label Information

Details the location and purpose of the vehicle's type label for identification.

Locating the Engine Number

Guides the user on finding the engine's serial number on the motorcycle.

Finding the Key Code Number

Explains how to find the key number, essential for ordering spare keys.

Controls

Operation of the Clutch Lever

Describes the function and location of the clutch lever on the handlebar.

Operation of the Hand Brake Lever

Details the function and location of the hand brake lever for the front brake.

Using the Throttle Grip

Explains the function and location of the throttle grip on the handlebar.

Handlebar Controls - Left Side

Overview of switches located on the left side of the handlebar.

Operation of the Light Switch

Details the possible states and operation of the light switch.

Handlebar Controls - Right Side

Overview of switches located on the right side of the handlebar.

Using the Emergency OFF Switch

Explains the function and operation of the emergency OFF switch.

Ignition and Steering Lock Functions

Describes the functions of the ignition and steering lock, including ON, OFF, and LOCK positions.

Procedure for Locking the Steering

Step-by-step instructions on how to lock the motorcycle's steering mechanism.

Procedure for Unlocking the Steering

Step-by-step instructions on how to unlock the motorcycle's steering mechanism.

Opening the Fuel Filler Cap

Details the procedure and safety precautions for opening the fuel filler cap.

Closing the Fuel Filler Cap

Provides instructions for correctly closing the fuel filler cap after refueling.

Using the Seat Lock Mechanism

Explains how to locate and use the seat lock with the ignition key.

Purpose of Grab Handles

Describes the use of grab handles for moving the motorcycle and for passenger support.

Operation of Passenger Footrests

Explains how passenger footrests can be folded in and out for use.

Understanding the Gear Shift Lever

Details the location and gear position indicators of the shift lever.

Operation of the Foot Brake Lever

Describes the location and function of the foot brake lever for the rear brake.

Using and Safety Features of the Side Stand

Explains the side stand's function and its coupling with the safety start system.

Combination Instrument

Overview of the Combination Instrument

Introduces the instrument cluster, its function areas, indicator lamps, and display.

Day and Night Mode Display Settings

Explains how the instrument cluster display automatically adjusts to ambient light.

Interpreting Warning Indicators and Notes

Describes how warning notes appear on the display and their relevance.

Indicator Lamp Meanings and Functions

Details the meaning and function of various indicator lamps on the instrument cluster.

Reading the Fuel Level Indicator

Explains how to read the fuel level indicator and its update behavior.

Navigating the Instrument Cluster Menu

Provides instructions on accessing and navigating through the instrument cluster menus.

Preparing for Use

Initial Use and Break-in Period Advice

Offers advice for the first use of the motorcycle, including safety and break-in procedures.

Engine Break-in Procedures and Guidelines

Details the recommended engine break-in procedures to ensure longevity.

Vehicle Loading and Weight Limits

Explains how vehicle loading affects handling and the importance of adhering to weight limits.

Riding Instructions

Pre-Ride Vehicle Inspection Checklist

Provides a comprehensive list of checks to perform before every trip.

Engine Starting Procedures

Guides the rider through the correct procedure for starting the motorcycle's engine.

Gear Shifting and General Riding Techniques

Offers advice on proper gear shifting, load alterations, and riding techniques.

Correct Braking Techniques and Precautions

Details proper braking techniques, including ABS usage and overheating precautions.

Service Schedule

Routine Maintenance Tasks and Intervals

Lists required maintenance tasks and their recommended service intervals.

Recommended Periodic Maintenance Work

Outlines recommended maintenance tasks beyond routine checks, with intervals.

Tuning the Chassis

Adjusting Rear Shock Absorber Spring Preload

Instructions for adjusting the spring preload on the rear shock absorber.

Adjusting the Gear Shift Lever Position

Details the procedure for adjusting the position of the gear shift lever.

Service Work on the Chassis

Using Rear Lifting Gear for Service

Instructions for safely raising the motorcycle using rear lifting gear.

Cleaning Fork Leg Dust Boots

Steps for cleaning the dust boots on the fork legs to maintain seal integrity.

Checking Drive Chain Tension

Guidance on how to check and verify the correct tension of the drive chain.

Inspecting Chain and Sprockets for Wear

Instructions for checking the chain, rear sprocket, and engine sprocket for signs of wear.

Adjusting Clutch Lever Position

Details how to adjust the basic position of the clutch lever for rider comfort.

Brake System

Understanding and Using the ABS System

Explains the Antilock Braking System (ABS), its function, and warnings for use.

Inspection and Wear Limits of Brake Discs

Provides guidance on checking brake discs for thickness and wear limits.

Procedures for Adding Front Brake Fluid

Step-by-step instructions for adding front brake fluid, including safety warnings.

Inspection of Front Brake Linings

Details on how to inspect the front brake linings for wear and damage.

Checking Rear Brake Fluid Level

Guidance on checking the brake fluid level in the rear brake fluid reservoir.

Procedures for Adding Rear Brake Fluid

Step-by-step instructions for adding rear brake fluid, including safety warnings.

Inspection of Rear Brake Linings

Details on how to inspect the rear brake linings for wear and damage.

Wheels, Tires

Procedure for Removing the Front Wheel

Detailed steps for safely removing the front wheel from the motorcycle.

Procedure for Installing the Rear Wheel

Step-by-step instructions for correctly installing the rear wheel.

Checking and Adjusting Tire Air Pressure

Explains how to check and adjust tire air pressure for optimal performance.

Electrical System

Operation and Safety of Daytime Running Lights

Details the function and safety considerations for Daytime Running Lights (DRL).

Procedure for Removing the Motorcycle Battery

Step-by-step instructions for safely removing the motorcycle battery.

Procedure for Installing the Motorcycle Battery

Step-by-step instructions for safely installing the motorcycle battery.

Replacing ABS System Fuses

Instructions for replacing fuses related to the ABS hydraulic and control units.

Replacing Fuses for Power Consumers

Guidance on locating and replacing fuses for various power consumers.

Verifying Headlight Aiming and Alignment

Instructions for checking and verifying the correct headlight aiming.

Adjusting Motorcycle Headlight Range

Details how to adjust the headlight range for optimal visibility.

Cooling System

Checking Antifreeze and Coolant Levels

Provides instructions for checking antifreeze concentration and coolant levels.

Filling and Bleeding the Cooling System

Step-by-step guide for filling and bleeding the cooling system to remove air.

Tuning the Engine

Checking Clutch Lever Play

Explains how to check for proper play in the clutch lever.

Adjusting Clutch Lever Free Play

Details the procedure for adjusting the clutch lever's free play.

Service Work on the Engine

Checking Engine Oil Level

Instructions for checking the engine oil level at operating temperature.

Engine Oil and Filter Change Procedure

Comprehensive guide for changing engine oil, oil filter, and cleaning oil screens.

Cleaning, Care

Steps for Cleaning the Motorcycle

Provides detailed instructions for cleaning the motorcycle, including safety precautions.

Winter Operation Checks and Maintenance

Outlines essential checks and maintenance steps for motorcycles used in winter conditions.

Storage

Steps for Storing the Motorcycle Long-Term

Provides a checklist of procedures for storing the motorcycle for extended periods.

Recommissioning the Motorcycle After Storage

Guides on preparing the motorcycle for use after a period of storage.

Troubleshooting

Technical Data

Engine Technical Specifications

Provides detailed technical specifications for the motorcycle's engine.

Engine Component Tightening Torques

Lists essential tightening torques for various engine components.

Fluid Capacities and Specifications

Details capacities for engine oil, coolant, and fuel, along with specifications.

Electrical System Specifications

Provides specifications for the motorcycle's electrical system components.

Tire Specifications and Types

Lists the recommended tire sizes and types for the motorcycle.

Chassis Component Tightening Torques

Lists essential tightening torques for various chassis components.

Substances

Brake Fluid Type and Specifications

Specifies approved brake fluid types (DOT 4/5.1) and recommended suppliers.

Coolant Type and Antifreeze Requirements

Details coolant requirements, including antifreeze protection and silicate-free additives.

Engine Oil Type and Specifications

Specifies approved engine oil types (SAE 15W/50) and standards.

Auxiliary Substances

Chain Cleaner Product Details

Recommends specific chain cleaner products for motorcycle maintenance.

Motorcycle Cleaner Product Details

Recommends specific motorcycle cleaner products for vehicle care.

Standards

JASO T903 MA Standard Explained

Explains the JASO T903 MA standard for motorcycle engine oils.

List of Symbols

Red Symbol Meanings

Explains the meaning of red symbols indicating immediate intervention is required.

Yellow/Orange Symbol Meanings

Explains yellow/orange symbols indicating prompt intervention is needed.

Green/Blue Symbol Meanings

Explains green/blue symbols that convey informational messages.

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