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450 SX-F 2019
KTM 450 SX-F 2019 User Manual
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VIEW
OF
VEHICLE
4
13
4.2
View
of
vehicl
e,
rear
right
(ex
ample)
F01517-10
1
Shock
absorber
compression
adjustment
2
Combination
switch
(
p.
17)
3
Kill
switch
(
p.
16)
4
Electric
starter
button
(
p.
17)
5
Throttle
grip
(
p.
16)
6
Vehicle
identification
number
(
p.
14)
6
Type
label
(
p.
14)
7
Fork
article
number
(
p.
14)
8
Idle
speed
adjusting
screw
(
p.
21)
9
Foot
brake
lever
(
p.
22)
bk
Engine
oil
level
viewer
bl
Shock
absorber
rebound
adjustment
bm
Shock
absorber
article
number
(
p.
15)
14
16
Table of Contents
Default Chapter
4
Table of Contents
4
1 Means of Representation 1
7
Symbols Used
7
Formats Used
7
2 Safety Advice
8
Use Definition - Intended Use
8
Misuse
8
Degrees of Risk and Symbols
9
Tampering Warning
9
Safe Operation
9
Protective Clothing
10
Work Rules
10
Environment
10
Owner's Manual
11
3 Important Notes
12
Manufacturer and Implied Warranty
12
Fuel, Auxiliary Substances
12
Spare Parts, Accessories
12
Service
12
Figures
12
Customer Service
12
4 View of Vehicle
14
View of Vehicle, Front Left (Example)
14
View of Vehicle, Rear Right (Example)
15
5 Serial Numbers
16
Vehicle Identification Number
16
Type Label
16
Engine Number
16
Fork Article Number
16
Shock Absorber Article Number
17
6 Controls
18
Clutch Lever
18
Hand Brake Lever
18
Throttle Grip
18
Kill Switch
18
Electric Starter Button
19
Combination Switch
19
Overview of Indicator Lamps
19
Service Hour Counter
20
Opening the Fuel Tank Filler Cap
20
Closing the Fuel Tank Filler Cap
21
Cold Start Button
22
Idle Speed Adjusting Screw
23
Shift Lever
23
Foot Brake Lever
24
Plug-In Stand (All SX-F Models)
24
Side Stand (XC-F US)
24
Factory Start (HERLINGS REPLICA, FACTORY EDITION)
25
7 Preparing for Use
26
Advice on Preparing for First Use
26
Running in the Engine
27
Starting Power of Lithium-Ion Batteries at Low Temperatures
28
Preparing the Vehicle for Difficult Riding Conditions
28
Preparing the Vehicle for Rides on Dry Sand
28
Preparing the Vehicle for Rides on Wet Sand
29
Preparing the Vehicle for Rides on Wet and Muddy Circuits
30
Preparing Vehicle for High Temperatures or Slow Riding
30
Preparing the Vehicle for Low Temperatures or Snow
30
8 Riding Instructions
31
Riding Instructions 8
31
Checks and Maintenance Measures When Preparing for Use
31
Starting the Vehicle
31
Activating Launch Control
32
Activating Traction Control
33
Activating the Factory Start (HERLINGS REPLICA, FACTORY EDITION)
33
Starting off
34
Shifting, Riding
34
Applying the Brakes
35
Stopping, Parking
35
Transporting
36
Refueling
36
9 Service Schedule
38
Additional Information
38
Required Work
38
Recommended Work
39
10 Tuning the Chassis 10
41
Checking the Basic Chassis Setting with Rider's Weight
41
Air Suspension AER 48
41
Compression Damping of the Shock Absorber
42
Adjusting the Low-Speed Compression Damping of the Shock Absorber
42
Adjusting the High-Speed Compression Damping of the Shock Absorber
43
Adjusting the Rebound Damping of the Shock Absorber
44
Measuring the Rear Wheel Dimension Unloaded
45
Checking the Static Sag of the Shock Absorber
46
Checking the Riding Sag of the Shock Absorber
47
Adjusting the Spring Preload of the Shock Absorber
47
Adjusting the Riding Sag
48
Checking the Basic Setting of the Fork
50
Adjusting the Fork Air Pressure
50
Adjusting the Compression Damping of the Fork
51
Adjusting the Rebound Damping of the Fork
52
Handlebar Position
53
Adjusting the Handlebar Position
54
11 Service Work on the Chassis 11
55
Raising the Motorcycle with a Lift Stand
55
Removing the Motorcycle from the Lift Stand
55
Bleeding the Fork Legs
56
Cleaning the Dust Boots of the Fork Legs
56
Removing the Fork Protector
57
Installing the Fork Protector
57
Removing the Engine Guard (HERLINGS REPLICA, FACTORY EDITION)
57
Installing the Engine Guard (HERLINGS REPLICA, FACTORY EDITION)
58
Removing Fork Legs
58
Installing the Fork Legs
59
Removing the Lower Triple Clamp
60
Installing the Lower Triple Clamp
61
Checking Steering Head Bearing Play
64
Adjusting the Steering Head Bearing Play
65
Lubricating the Steering Head Bearing
66
Removing the Start Number Plate
66
Installing the Start Number Plate
67
Removing Front Fender
67
Installing Front Fender
68
Removing the Shock Absorber
68
Installing the Shock Absorber
69
Removing the Seat
71
Mounting the Seat
72
Removing the Air Filter Box Cover
72
Installing the Air Filter Box Cover
73
Removing the Air Filter
73
Cleaning the Air Filter and Air Filter Box
74
Installing the Air Filter
75
Preparing Air Filter Box Cover for Securing
75
Removing the Main Silencer
75
Installing the Main Silencer
76
Changing the Glass Fiber Yarn Filling of the Main Silencer
77
Removing the Fuel Tank
78
Installing the Fuel Tank
80
Checking for Chain Dirt Accumulation
82
Cleaning the Chain
82
Checking the Chain Tension
83
Adjusting the Chain Tension
83
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
84
Checking the Frame
87
Checking the Link Fork
87
Checking Throttle Cable Routing
87
Checking the Rubber Grips
88
Adjusting the Basic Position of the Clutch Lever
88
Checking/Correcting the Fluid Level of the Hydraulic Clutch
89
Changing the Hydraulic Clutch Fluid
90
12 Brake System
92
Checking the Free Travel of the Hand Brake Lever
92
Adjusting the Basic Position of the Hand Brake Lever
92
Checking the Brake Discs
92
Checking the Front Brake Fluid Level
93
Adding Front Brake Fluid
94
Checking the Front Brake Linings
95
Changing the Front Brake Linings
95
Checking the Free Travel of Foot Brake Lever
98
Adjusting the Basic Position of the Foot Brake Lever
98
Checking the Rear Brake Fluid Level
99
Adding Rear Brake Fluid
99
Checking the Brake Linings of the Rear Brake
101
Changing the Rear Brake Linings
101
13 Wheels, Tires
104
Removing the Front Wheel
104
Installing the Front Wheel
105
Removing the Rear Wheel
106
Installing the Rear Wheel
107
Checking the Tire Condition
108
Checking Tire Pressure
109
Checking Spoke Tension
109
14 Electrical System 14
111
Removing the 12 V Battery
111
Installing the 12 V Battery
111
Charging the 12 V Battery
112
Changing the Main Fuse
113
15 Cooling System 15
115
Checking the Antifreeze and Coolant Level
115
Checking the Coolant Level
116
Draining the Coolant
116
Refilling with Coolant
117
Changing the Coolant
118
16 Tuning the Engine
120
Checking Throttle Cable Play
120
Adjusting the Throttle Cable Play
120
Adjusting the Characteristic Map of the Throttle Response
122
Changing the Mapping
123
Adjusting the Idle Speed
123
Teaching the Throttle Valve Position
124
Checking the Basic Position of the Shift Lever
125
Adjusting the Basic Position of the Shift Lever
125
17 Service Work on the Engine
126
Changing the Fuel Screen
126
Checking the Engine Oil Level
127
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screens
128
Adding Engine Oil
131
18 Cleaning, Care
132
Cleaning the Motorcycle
132
19 Storage
134
Preparing for Use after Storage
135
20 Troubleshooting
136
21 Blink Code
138
22 Technical Data
140
Engine
140
Engine Tightening Torques
141
Capacities
142
Engine Oil
142
Coolant
142
Fuel
142
Chassis
143
Electrical System
144
Tires
144
Fork
144
Sx-F Eu
144
Sx-F Us
145
XC-F Us
145
Herlings Replica
146
Factory Edition
146
Shock Absorber
147
Sx-F Eu
147
Sx-F Us
147
XC-F Us
148
Herlings Replica
148
Factory Edition
149
Chassis Tightening Torques
150
23 Substances
152
24 Auxiliary Substances
154
25 Standards
156
26 Index of Special Terms 26
157
27 List of Abbreviations
158
28 List of Symbols 28
159
Yellow and Orange Symbols
159
Index
160
Other manuals for KTM 450 SX-F 2019
Setup Instructions
28 pages
4
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KTM 450 SX-F 2019 Specifications
General
Brand
KTM
Model
450 SX-F 2019
Category
Motorcycle
Language
English
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