SERVICE WORK ON THE CHASSIS 40
B01039-11
– Position the fork protection on the left fork leg. Mount and tighten screws 2.
Guideline
Remaining screws, chassis M6 10 Nm (7.4 lbf ft)
– Position the brake line, wiring harness, and clamp. Mount and tighten screws 3.
10.9Removing the lower triple clamp x
Preliminary work
– Remove the headlight mask with the headlight. ( p. 76)
– Raise the motorcycle with the lift stand. ( p. 37)
–
Remove the front wheel. x ( p. 68)
–
Remove the fork legs. x ( p. 38)
– Remove the front fender. ( p. 44)
B01056-10
Main work
– Open the cable holder in front of the radiator and detach the wiring harness.
– Loosen screw 1.
– Remove screw 2, take off the upper triple clamp with the handlebar and set it
aside.
Info
Protect the motorcycle and its attachments against damage by covering
them.
Do not bend the cables and lines.
B01057-10
– Remove O-ring 3. Remove protective ring 4.
– Take out the lower triple clamp with the steering stem.
– Take out the upper steering head bearing.
10.10Installing the lower triple clamp x
B01058-10
Main work
– Clean the bearing and sealing elements, check for damage, and grease.
High viscosity grease ( p. 105)
– Insert the lower triple clamp with the steering stem. Mount the upper steering head
bearing.
– Check whether the top steering head seal 1 is correctly positioned.
– Slide on protective ring 2 and O-ring 3.
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