KYMCO GRAND DINK 250 User Manual

14. STEERING HANDLEBAR/FRONT WHEEL/FRONT
BRAKE/FRONT SHOCK ABSORBER/FRONT FORK
14-12
GRAND DINK 250
Check the piston for scratches or wear.
Measure the piston O.D. with a micrometer
gauge.
Top Service Limit: 26.91mm
Under Service Limit: 33.87mm
Check the caliper cylinder for scratches or
wear and measure the cylinder bore.
Top Service Limit: 27.05mm
Under Service Limit: 34.01mm
ASSEMBLY
Clean all removed parts.
Apply silicon grease to the piston and oil seal.
Lubricate the brake caliper cylinder inside
wall with brake fluid.
Install the brake caliper piston with grooved
side facing out.
Wipe off excessive brake fluid with a clean
shop towel. Apply silicon grease to the
brake caliper seat pin and caliper inside.
Install the brake caliper seat.
INSTALLATION
Install the brake caliper to the shock absorber
and tighten the two bolts.
Torque: 24.534.3N-m
Install the piston with its outer end
protruding 35mm beyond the brake
caliper.

When installing the brake caliper, be
sure to position the brake disk between
the two brake pads.

Brake Calipe
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KYMCO GRAND DINK 250 Specifications

General

Displacement	249.1 cc
Cooling System	Liquid-cooled
Fuel System	Electronic Fuel Injection
Transmission	CVT
Front Suspension	Telescopic fork
Rear Suspension	Dual shock absorbers
Front Brake	Disc
Rear Brake	Disc
Front Tire	120/70-12
Rear Tire	130/70-12
Seat Height	780 mm
Engine Type	4-stroke, Single-cylinder