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Man L23/30DF User Manual

Man L23/30DF
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Page #297 background image
GS
System description
SaCoS
one
GENSET
Created:
03.08.2009
Karger
This document is property of MAN Diesel & Turbo SE and is entrusted
to whom it has been handed over. Copying and communicating to third
parties is only permitted with written consent of MAN Diesel & Turbo!
Page 5 of 13
Last change:
16.08.2010
Karger
Released:
SaCoSone.GENSET_System description_m_en_V1.5.docx
The Display Module provides the following functions:
safety system
visualisation of measured values and operating values on a touchscreen
engine operation via touchscreen
The safety system is electrically separated from the control system due to requirements of the
classification societies.
For engine operation, additional hardwired switches are available for relevant functions.
The system configuration can be edited via an Ethernet interface at the Display Module.
Prototype of the SaCoS
one
GENSET
1.2 Connection Box
The Connection Box is the central connecting and distribution point for the 24 VDC power
supply of the whole system.
Furthermore it connects the Control Unit with the GenSet, the ship alarm system and the
optional crankcase monitoring.

Table of Contents

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Man L23/30DF Specifications

General IconGeneral
BrandMan
ModelL23/30DF
CategoryPortable Generator
LanguageEnglish

Summary

I 00 Introduction

Introduction to project guide

Provides information and data for planning new plants with MAN Diesel & Turbo engines.

Key for engine designation

Explains the coding system for identifying MAN Diesel & Turbo engines.

Code identification for instruments

Details the coding system for measuring devices and instruments.

Symbols for piping

Lists and explains common symbols used in piping diagrams.

D 10 General information

List of capacities

Provides technical data and specifications for various engine components and systems.

Vibration limits and measurements

Specifies acceptable vibration limits and measurement points for the GenSet.

Description of sound measurements

Details the methodology and standards for measuring sound power levels.

Emission limits Worldbank II

Outlines emission limits according to Worldbank II for plants up to 300 MWth.

Overhaul recommendation, Maintenance and Expected life time

Details recommended overhaul intervals, maintenance, and component life times.

B 10 Basic diesel engine

General description

Provides a general overview of the engine's construction and features.

Main particulars

Lists the key technical specifications and performance data of the engine.

Dimensions and weights

Presents the physical dimensions and weights of the GenSet for different cylinder configurations.

B 11 Fuel oil system

Internal fuel oil system

Describes the components and functions of the engine's internal fuel oil system.

Specification of heavy fuel oil (HFO)

Details the requirements and properties for heavy fuel oil (HFO) used in MAN engines.

Specification of diesel oil (MDO)

Outlines the properties and specifications for Maritime Diesel Oil (MDO).

Specification of gas oil/diesel oil (MGO)

Lists the properties and specifications for gas oil/diesel oil (MGO).

Crude oil specification

Details the specifications for using crude oil directly from oil wells with MAN engines.

Viscosity-temperature diagram (VT diagram)

Explains how to use the VT diagram to determine fuel temperature and viscosity.

Calculation of specific fuel oil consumption (SFOC)

Explains the standardized calculation method for SFOC conversion between conditions.

Fuel oil consumption for emissions standard

Presents fuel consumption data for emissions standards at various load conditions.

Fuel injection valve

Describes the design and function of the fuel injection valve.

Fuel oil filter duplex

Explains the function and installation of the fuel oil filter duplex.

B 12 Lubricating oil system

Internal lubricating oil system

Details the components and flow of the internal lubricating oil system.

Quality of oil

Specifies the required quality and type of lubricating oil for MAN engines.

Lubricating oil consumption

Provides information on calculating and monitoring specific lubricating oil consumption (SLOC).

Treatment and maintenance of lubricating oil

Covers methods for treating and maintaining lubricating oil for optimal performance.

Criteria for cleaning/exchange of lubricating oil

Provides criteria for evaluating lubricating oil condition and determining replacement needs.

B 13 Cooling water system

Specification of engine coolant

Details the composition and required quality specifications for engine coolant.

Quality of raw-water in cooling tower operation (additive and circulating water)

Specifies the basic demands made on cooling water quality for cooling tower operation.

Quality of water used in exhaust gas boiler plants

Lists quality requirements for water used in exhaust gas boiler plants.

Internal cooling water system

Describes the engine's internal cooling water system, including circuits and components.

Design data for the external cooling water system

Provides data for dimensioning auxiliary machinery in the external cooling water system.

Expansion tank pressurized

Details expansion tank volume requirements and installation for cooling water systems.

B 14 Compressed air system

Specification of compressed air

Outlines quality requirements for compressed air for various engine systems.

Compressed air system

Details the components of the engine's compressed air system, including starting and control.

B 15 Combustion air system

Combustion air system

Explains the combustion air requirements, including intake, turbocharger, and coolers.

Specifications of intake air (combustion air)

Lists quality requirements and limit values for intake air (combustion air).

Water washing of turbocharger - compressor

Describes the procedure for water washing the turbocharger compressor.

B 16 Exhaust gas system

Internal exhaust gas system

Describes the flow of exhaust gas from valves to the turbocharger and exhaust pipe system.

External exhaust gas system

Covers requirements for exhaust piping, back-pressure, and mounting.

Pressure droop in exhaust gas system

Provides a nomogram and calculation method for pressure drop in exhaust gas piping.

SCR (Selective Catalytic Reduction)

Introduces MAN's SCR technology for optimizing emissions and engine performance.

B 17 Speed control system

Starting of engine

Outlines procedures for starting the engine on HFO and MDO, including preheating and prelubrication.

Power Management - Alternator protection

Provides guidelines and recommendations for power management and alternator protection systems.

Actuators

Describes the electro-hydraulic actuators used for speed control in the engines.

B 19 Safety and control system

Operation data and set points

Lists normal values, alarm set points, and auto-stop parameters for engine operation.

Modbus ASCII protocol

Explains the Modbus ASCII protocol used for communication with SaCoSone GENSET.

Modbus list

Provides a list of Modbus registers for accessing engine data and alarms.

Oil mist detector

Details the oil mist detector, its function, and technical specifications.

B 20 Foundation

Resilient mounting system for landbased generating sets

Covers mounting of base plates on concrete foundations and resilient mounting systems.

B 21 Test running

Shop test programme for power plants

Outlines the shop test program for power plants, including operating points and load application.

E 23 Spare parts

Weight and dimensions of principal parts

Shows weights and dimensions of major engine components like cylinder head, piston, and liners.

Spare parts for unrestricted service

Lists standard spare parts for unrestricted service, categorized by engine component.

P 24 Tools

Introduction to spare part plates for tools

Introduces three tool packages: standard, additional, and hand tools.

Standard tools for normal maintenance

Lists standard tools for normal maintenance, including cylinder head tools.

Additional tools

Lists additional tools, including grinding machines for valves and seats.

Hand tools

Lists hand tools for normal maintenance, including socket sets and spanners.

B 50 Alternator

Alternators for GenSets

Describes the design, types, and specifications of alternators used for GenSets.

Alternator cable installation

Provides guidelines for installing alternator cables, including routing and earth connection.

B 98 Preservation and packing

Lifting instruction

Details the safe lifting procedure for complete generating sets using specified tools and straps.

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