REWORK DIMENSIONS
ENGINE OVERHAUL
11B-3
REWORK DIMENSIONS
M1113024301784
Item Standard value
Cylinder head and valve
Cylinder head oversize valve seat bore diameter mm Intake 0.30 O.S. 36.22 − 36.24
Exhaust 0.30 O.S. 30.22 − 30.24
Cylinder head oversize valve guide bore diameter mm 0.25 O.S. 11.23 − 11.25
TORQUE SPECIFICATIONS
M1113023405371
Piston pin press-fit load N 7,500 − 17,500
−
Clearance between piston ring and
ring groove mm
No.1 0.03 − 0.07 0.1
No.2 0.03 − 0.07 0.1
Piston ring end gap mm No.1<4B11> 0.15 − 0.28 0.8
No.1<4B12> 0.15 − 0.25 0.8
Piston ring end gap mm No.2<4B11> 0.30 − 0.45 0.8
No.2<4B12> 0.25 − 0.40 0.8
Oil 0.10 − 0.35 1.0
Clearance of connecting rod big end thrust mm 0.10 − 0.25 0.4
Outside diameter of connecting rod bolt mm
−
0.1
Connecting rod bearing oil clearance mm 0.018 − 0.045 0.1
Crankshaft and cylinder block
Underhead length of crankshaft bearing cap bolt mm 75.5 − 76.5
−
Crankshaft axial play mm 0.05 − 0.25 0.4
Crankshaft journal oil clearance mm 0.012 − 0.030 0.1
Distortion of cylinder block top surface mm 0.05 0.2
Grinding limit of cylinder block top surface mm
−
0.2
Cylinder block cylinder bore mm 4B11 86
−
4B12 88
−
Cylindricity of cylinder block mm 0.15
−
Item Standard value Limit
Item N⋅m
Alternator and ignition system
Idler pulley bolt 44 ± 8
Auto tensioner 22 ± 4
Crankshaft pulley centre bolt 210
Alternator nut 44 ± 10