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PISTON AND CONNECTING ROD

ENGINE OVERHAUL

11B-53

PISTON AND CONNECTING ROD

REMOVAL AND INSTALLATION

M1113008403903

AK603501

5.0 N·m

20 N·m +90

Apply engine oil to

all moving parts

before installation.

Removal sequence

>>G<<

1. Connecting rod cap bolt

<<A>> >>F<<

2. Connecting rod cap

>>E<<

3. Connecting rod bearing

>>E<<

4. Connecting rod bearing

>>D<<

5. Piston connecting rod assembly

>>C<<

6. Piston ring No. 1

>>C<<

7. Piston ring No. 2

>>B<<

8. Oil ring

<<B>> >>A<<

9. Piston pin

10. Piston

11. Connecting rod

REMOVAL SERVICE POINTS

<<A>> CONNECTING ROD REMOVAL

AK502531AD

Cylinder No.

Default Chapter1
- Table of Contents1
General Specifications2
Service Specifications2
Rework Dimensions3
Torque Specifications3
Sealants6
Special Tools7
Alternator and Ignition System10
- Removal and Installation10
  - Ignition Coil Bolt 1010
  - Spark Plug 2511
Throttle Body13
- Removal and Installation13
  - Throttle Body Bolt 9.513
  - Solenoid Valve Screw 4.013
Inlet Manifold and Fuel System14
- Removal and Installation14
- Oil Level Gauge Guide Bolt 1014
- Injector Protector Rear Bolt 3.5 ± 1.5 → 2014
- Delivery Pipe Bolt 3.5 ± 1.5 → 2014
- Inlet Manifold Stay Bolt 2014
- Inlet Manifold Stay B Bolt 2014
- Inlet Manifold Stay C Bolt 2014
- Injector Protector Front Bolt 3.5 ± 1.5 → 2014
- Detonation Sensor Bolt 2014
Exhaust Manifold17
- Removal and Installation17
- Exhaust Manifold Cover Bolt 8.017
- Exhaust Manifold Nut 4917
- Crank Angle Sensor Cover Bolt 1117
- Oxygen Sensor 4417
Water Hose and Pipe19
- Removal and Installation19
- Thermostat Housing Bolt 2419
- Engine Hanger Bolt 2819
- Coolant Temperature Sensor 3019
- Camshaft Position Sensor 1119
Oil Pan and Timing Chain Case21
- Removal and Installation21
- Cylinder Head Cover Bolt 3.0 ± 1.0 → 5.521
- Oil Pan Bolt <M6> 1021
- Oil Pan Bolt <M8> 3121
- Air Compressor Bracket Bolt 2321
- Oil Drain Plug 3921
- Oil Filter 1421
- PCV Valve 2.521
Timing Chain26
- Removal and Installation26
- Inlet V.V.T. Sprocket Bolt 5926
- Exhaust Camshaft Sprocket Bolt 5926
- Tensioner Lever Bolt 1026
- Inspection29
Camshaft32
- Removal and Installation32
- Camshaft Bearing Cap Bolt 1233
- Inspection35
Cylinder Head and Valves37
- Removal and Installation37
- Inspection40
- Cylinder Head Bolt 35 ± 2 → +90°+9040
Oil Pump Chain <4B1143
- Removal and Installation43
- Oil Pump Chain43
- Drive Plate Bolt 40 → 13043
- Oil Pump Case Bolt 2643
- Oil Pump Sprocket Bolt 2343
- Oil Pump Tensioner Lever Bolt 1043
- Ladder Frame Bolt 2443
Balancer Chain <4B1247
- Removal and Installation47
- Balancer Chain47
- Drive Plate Bolt 40 → 13047
- Balancer Shaft Module Bolt 20 → 44 → 0 → 20 → +13550
Piston and Connecting Rod53
- Removal and Installation53
- Connecting Rod Cap Bolt 5.0 → 20 → +9053
- Inspection58
Crankshaft and Cylinder Block59
- Removal and Installation59
- Inspection62

Brand	Mitsubishi
Model	OUTLANDER
Category	Automobile
Language	English

Mitsubishi OUTLANDER Service Manual

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