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ATV 2002
Polaris ATV 2002 User Manual
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100
MAINTENANCE
AND
LUBRICATION
Per
iodic
M
ain
t
en
an
ce
Record
Use
t
he
foll
owi
ng
chart
to
reco
rd
perio
dic
m
aint
enance
work
:
Maintenance
In
terval
Perfo
rmed
Se
r
vic
ing
Date
Se
r
vic
ing
Dealer
or
Per
s
on
Remarks
Fir
st
5
Hr
s.
25
Hrs.
50
Hrs.
75
Hrs.
100
Hrs.
102
104
Table of Contents
Default Chapter
6
Safety Training
6
Table of Contents
7
Vehicle Identification Numbers
9
Safety
10
Understanding Warnings
10
Key Safety Issues
11
Decals and Locations
15
Safety Decals and Locations
16
Override Switch
23
Safe Riding Gear
24
Operator Safety
25
Safety
45
Features and Controls
46
Controls
46
Engine Electrical Switches
46
Throttle Lever
47
Controls and Features
48
Front and Rear Brakes
49
Parking Brake
50
Setting the Parking Brake
50
Auxiliary Brake
51
Fuel System
52
Manual Shift
56
Brake Start
56
Shift Pedal
57
Recoil Starter
60
Features
61
Disengaging Wheel Hubs
62
Indicator Lights
63
Auxiliary Power Outlet
68
Operation
69
Pre Ride Inspection
69
Vehicle Break-In Period
70
Starting the Engine
73
Carrying Loads
75
Noise Emission Control System
78
Riding
79
Pre Ride Inspection
79
Safe Riding Tips
80
Making Turns
81
Riding on Slippery Surfaces
82
Traveling Uphill
83
Traveling Downhill
85
Turning Around on a Hill
86
Crossing Streams
87
Trail Obstacles
88
Backing up
89
Parking on an Incline
90
Maintenance and Lubrication
91
Periodic Maintenance Schedule
91
Periodic Maintenance Schedule
92
Lubrication Recommendations
97
Maintenance Record
103
Cooling System
104
Engine Cooling System
105
Radiator Coolant Level Inspection
105
Lubrication
107
Oil and Filter Change
111
Front Gearcase Lubrication
125
Rear Gearcase Lubrication
126
Oil System
129
Filter Systems
130
Cleaning the Main Filter
131
Adjustments
133
Steering Inspection
133
Camber and Caster
133
Rear Spring Adjustment
135
Handlebar Adjustment
136
Front Brake
137
Rear Brake
138
Wheel Installation
143
Wheel Nut Torque Specifications
143
Tire Inspection
144
Carburetor Adjustments
148
Lights
149
Headlight Lamp Replacement
149
High Beam Headlight Adjustment
150
Headlight Adjustment
151
Headlight Housing Replacement
154
Taillight/Brakelight Lamp Replacement
155
Spark Plugs
156
Water Service
157
Spark Arrestor
158
Recoil Housing
160
Pvt
161
Pvt Drying
162
Low Range
163
High Range
163
Battery
164
Battery Removal
165
Side Panel Removal
167
Cleaning and Storage
168
Storage Tips
169
Maintenance and Lubrication
171
Troubleshooting
172
Warranty
176
Limited Warranty
176
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Polaris ATV 2002 Specifications
General
Brand
Polaris
Model
ATV 2002
Category
Offroad Vehicle
Language
English
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