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PERIODIC MAINTENANCE 2-1
CONTENTS
PERIODIC MAINTENANCE
PERIODIC MAINTENANCE SCHEDULE .......................................................2- 2
PERIODIC MAINTENANCE CHART .....................................................2- 2
MAINTENANCE AND TUNE-UP PROCEDURES ..........................................2- 3
AIR CLEANER .......................................................................................2- 3
EXHAUST PIPE NUTS AND MUFFLER BOLTS ...................................2- 5
VALVE CLEARANCE ............................................................................2- 5
SPARK PLUG ........................................................................................2- 7
FUEL LINE .............................................................................................2- 8
THROTTLE CABLE PLAY .....................................................................2- 9
ENGINE IDLE SPEED ............................................................................2- 9
ENGINE OIL AND OIL FILTER ..............................................................2-10
FINAL GEAR OIL ...................................................................................2-11
SPARK ARRESTER ...............................................................................2-12
CLUTCH .................................................................................................2-13
BRAKES .................................................................................................2-14
BRAKE FLUID ........................................................................................2-15
BRAKE HOSE ........................................................................................2-17
TIRES .....................................................................................................2-17
STEERING ..............................................................................................2-19
SUSPENSIONS ......................................................................................2-19
CHASSIS BOLTS AND NUTS ...............................................................2-20
GENERAL LUBRICATION .....................................................................2-23
COMPRESSION PRESSURE CHECK ............................................................2-24
COMPRESSION TEST PROCEDURE ...................................................2-24
OIL PRESSURE CHECK .................................................................................2-25
OIL PRESSURE TEST PROCEDURE ...................................................2-25
INITIAL ENGAGEMENT AND CLUTCH LOCK-UP INSPECTION .................2-26
INITIAL ENGAGEMENT INSPECTION ..................................................2-26
CLUTCH LOCK-UP INSPECTION .........................................................2-26
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