Suzuki LT-Z250 User Manual

CHASSIS 7-39
STEERING SHAFT
Inspect the steering shaft for distortion or bends. If any damages
are found, replace the steering shaft with a new one.
STEERING SHAFT HOLDER
Inspect the two steering shaft holders for wear or damage. If any
damages are found, replace the steering shaft holders with new
ones.
STEERING SHAFT BUSHING
Inspect the steering shaft bushing
1 for wear and damage. If
any damages are found, replace it with a new one.
 Remove the steering shaft bushing with the special tools.
% 09924-84510: Bearing installer set
09930-30721: Rotor remover
 Install the steering shaft bushing with the special tool.
% 09924-84510: Bearing installer set
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Suzuki LT-Z250 Specifications

General

Displacement	249 cc
Starting System	Electric
Transmission	5-speed constant mesh
Final Drive	Chain
Rear Suspension	Swingarm type, coil spring, oil damped
Rear Brakes	Single hydraulic disc
Tires Rear	20 x 10-9
Fuel Capacity	9.5 L
Ignition	CDI
Front Suspension	Independent double-wishbone, coil spring, oil damped
Front Brakes	Hydraulic disc
Tires Front	21x7-10
Length	1, 830mm
Wheelbase	1270 mm
Engine Type	4-stroke, single cylinder

Summary

GENERAL INFORMATION

SPECIFICATIONS

Provides detailed technical specifications for various vehicle systems like engine, chassis, etc.

PERIODIC MAINTENANCE

PERIODIC MAINTENANCE SCHEDULE

Outlines recommended intervals for all routine service tasks to maintain vehicle performance.

PERIODIC MAINTENANCE CHART

A table detailing maintenance items, service intervals, and required actions (Inspect, Adjust, Replace).

BRAKES

Covers inspection of brake pads, shoes, fluid levels, and adjustment of brake pedals and levers.

ENGINE

ENGINE REMOVAL AND INSTALLATION

Detailed instructions for safely removing the engine from the frame and reinstalling it.

ENGINE DISASSEMBLY

DRIVE TRAIN

REAR DRIVE REMOVAL

REAR DRIVE DISASSEMBLY

SHIM ADJUSTMENT

FUEL SYSTEM

CARBURETOR

Covers carburetor construction, specifications, removal, disassembly, cleaning, and reassembly.

LUBRICATION SYSTEM

OIL PRESSURE

CHASSIS

FRONT AND REAR WHEELS

FRONT BRAKE

FRONT SUSPENSION

STEERING

REAR BRAKE

ELECTRICAL SYSTEM

BATTERY

CHARGING SYSTEM

STARTER SYSTEM

IGNITION SYSTEM

SERVICING INFORMATION

TROUBLESHOOTING

Comprehensive guide for diagnosing and resolving issues across all vehicle systems.

SPECIAL TOOLS

A catalog of specialized tools required for performing various maintenance and repair tasks.

TIGHTENING TORQUE

A reference chart listing specified torque values for critical fasteners across the vehicle.

LT-Z250K5 (05-MODEL)

LT-Z250K6 (06-MODEL)

LT-Z250K7 (07-MODEL)

LT-Z250K8 (08-MODEL)

LT-Z250K9 (09-MODEL)

SPECIFICATIONS

Detailed specifications for the 2009 LT-Z250K9 model, including some updated data.

SERVICE DATA

Specific service data and measurement limits for the 2009 LT-Z250K9 model.