Suzuki RGV250 1989 User Manual

9. MUFFLER REPLACEMENT
1) Remove the under cowl.
2) Remove the # 1 muffler.
3) Remove the # 2 muffler.
4) Replace the exhaust gasket with new one.
Spring
2nd muffler
Exhaust gasket ^
Exhaust flange \
Wire lock
Spring
5) Install the exhaust flange on the # 2 side 1st muffler.
6) Mount the muffler on the engine and chassis in proper position*
7) Secure the 1st muffler on the exhaust flange using two springs.
8) Position the 2nd muffler on the 1st muffler properly referring to the tail pipe direction and hook the
two springs.
9) Assemble the # 1 side muffler in the same manner as above,
10) Secure the connection between the 1st and 2nd mufflers using a wire as illustrated.
11) Remove the pillion footrests and their brackets as they are not necessary for installing the muffler of
this kit.
12) To prevent the spring from breaking due to vibration, put a piece of rubber tube such as fuel hose over
the spring as illustrated.
■22'

Suzuki RGV250 1989 Specifications

General

Compression Ratio	7.4:1
Transmission	6-speed
Final Drive	Chain
Front Suspension	Telescopic forks
Front Brakes	Dual discs
Rear Brakes	Single disc
Wheelbase	1, 370 mm
Ignition	Electronic
Frame	Aluminum twin spar
Rear Suspension	Mono-shock
Dry Weight	128 kg
Dry Weight Alternative	282 lbs
Engine Type	249cc liquid-cooled two-stroke V-twin