Takeuchi TB215R User Manual

0-6
Cautions on maintenance .................... 5-2
Service data ............................................ 5-4
Fuel and lubricant table ........................ 5-4
Regularly r
eplace the hydraulic oil ........ 5-6
List of consumables ............................. 5-7
List of tools .......................................... 5-8
List of tightening tor
ques .....................5-9
Safety-critical parts ................................ 5-10
Maintenance list ..................................... 5-12
W
alk-around inspection .........................5-14
Inspecting by opening the engine hood
and covers ........................................ 5-14
Inspecting by walking ar
ound
the machine ....................................... 5-15
Inspecting while sitting in the operator’
s
seat ................................................... 5-15
Daily inspection (every 10 hours) ............ 5-16
Inspecting and r
eplenishing
the coolant ........................................ 5-16
Inspecting and r
eplenishing the engine
oil ......................................................5-17
Inspecting the dust indicator .............. 5-17
Inspecting the water separator ........... 5-18
Inspecting the fuel level ......................5-18
Inspecting the hydraulic oil tank level and
r
eplenishing ....................................... 5-19
Lubricating the working equipment ....5-21
After the initial 50 hours (only for new
machines) .............................................. 5-22
Replacing the engine oil and the oil
filter
...................................................5-22
Inspecting and adjusting the fan belt
.. 5-23
Replacing the hydraulic oil r
eturn filter 5-24
Every 50 hours ...................................... 5-26
Inspecting and adjusting the crawler
tension ..............................................5-26
Lubricating the slew bearing .............. 5-28
Lubricating the slew motor pinion ...... 5-28
Draining the water fr
om the fuel tank .. 5-29
Inspecting the battery fluid level and
r
eplenishing ....................................... 5-30
Every 100 hours .................................... 5-32
Cleaning the water separator ............. 5-32
Cleaning the fuel filter
......................... 5-32
After the initial 250 hours (only for new
machines) .............................................. 5-33
Replacing the travel motor gear oil
..... 5-33
Every 250 hours .................................... 5-34
Replacing the engine oil and the oil
filter
...................................................5-34
Inspecting and adjusting the fan belt
.. 5-34
Cleaning the air cleaner .....................5-34
Cleaning the radiator fins and oil cooler
fins
.................................................... 5-36
Every 500 hours .................................... 5-38
Replacing the hydraulic oil r
eturn filter 5-38
Replacing the water separator filter
.... 5-38
Replacing the fuel filter
.......................5-39
Every 1000 hours .................................. 5-40
Replacing the travel motor gear oil
..... 5-40
Cleaning the engine cooling system
... 5-40
Replacing the air cleaner element
...... 5-42
Inspecting and adjusting the engine valve
clearance ...........................................5-43
Retightening the engine cylinder
head bolt ........................................... 5-43
Every 1500 hours .................................. 5-44
Inspecting and cleaning the engine fuel
injectors .............................................5-44
Inspecting the crankcase br
eather
system ............................................... 5-44
Every 2000 hours .................................. 5-45
Lapping the engine valve seats ......... 5-45
Every 4000 hours .................................. 5-46
Replacing the hydraulic oil and cleaning
the suction strainer ............................ 5-46
When r
equired ....................................... 5-48
Replacing the bucket teeth ............... 5-48
Replacing the bucket ......................... 5-50
Lubricating the levers .........................5-52
Inspecting the rubber crawlers ...........5-53
Replacing the rubber crawlers ........... 5-54
Maintenance during extended storage
period ....................................................5-56
Troubleshooting ...............................6-1
Symptoms that are not malfunctions ....... 6-2
If the engine overheats ............................. 6-3
If the battery goes dead ........................... 6-4
If a fuse blows ......................................... 6-6
Inspecting and r
eplacing the fuse ......... 6-6
Inspecting the fusible link ..................... 6-7
Restarting after adding fuel ...................... 6-8
Bleeding air fr
om the fuel system ......... 6-8
If a war
ning lamp flashes ......................... 6-9
Other symptoms .................................... 6-10
Lowering the boom to the gr
ound ......... 6-12
T
owing ................................................... 6-13
If the cab or canopy is damaged ........... 6-14

Takeuchi TB215R Specifications

General

Brand	Takeuchi
Model	TB215R
Category	Excavators
Language	English