Toro Groundsmaster 5900 User Manual

Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................5
Setup......................................................................16
1RemovingtheWing-Deck-ShippingStraps
andBraces....................................................16
2LoweringtheFront-DeckWinglets.................17
3CheckingtheTireandCasterWheel
Pressure.......................................................18
4LevelingtheFront,CenterCutting
Unit...............................................................18
5LevelingtheWingletDeckstotheFront,
CenterCuttingUnit........................................18
6CheckingtheFluidLevels..............................19
7GreasingtheMachine....................................19
8InstallingtheDecal(CEMachines
Only).............................................................19
ProductOverview...................................................21
Controls...........................................................22
CabControls.................................................24
Specications..................................................25
Attachments/Accessories.................................26
BeforeOperation.................................................27
BeforeOperationSafety...................................27
CheckingtheEngine-OilLevel..........................27
CheckingtheCoolingSystem...........................27
CheckingtheHydraulicSystem........................27
FillingtheFuelTank..........................................27
CheckingtheTirePressure...............................29
CheckingtheCasterWheelTire
Pressure.......................................................29
CheckingtheTorqueoftheWheel-Lug
Nuts..............................................................29
AdjustingtheHeightofCut...............................30
AdjustingtheSkids...........................................32
AdjustingtheCuttingUnitAnti-Scalp
Rollers...........................................................33
CorrectingaMismatchBetweentheCutting
Units..............................................................34
AdjustingtheMirrors.........................................35
AimingtheHeadlights.......................................35
CheckingtheSafety-InterlockSwitches............36
CheckingtheBladeStoppingTime...................36
DuringOperation.................................................37
DuringOperationSafety...................................37
StartingtheEngine...........................................38
ShuttingOfftheEngine.....................................38
RaisingorLoweringtheCuttingUnits...............38
DieselParticulateFilterRegeneration...............39
UnderstandingtheOperatingCharacteristics
oftheMachine..............................................55
Understandingthe12Vand24VElectrical
Systems........................................................55
Automatic-ReversingFanCycle.......................56
OperatingTips.................................................56
AfterOperation....................................................57
GeneralSafety.................................................57
UnderstandingtheAudibleAlarm.....................57
PushingorTowingtheMachine........................58
IdentifyingtheTie-DownPoints........................59
HaulingtheMachine.........................................59
Maintenance...........................................................60
MaintenanceSafety..........................................60
RecommendedMaintenanceSchedule(s)...........60
DailyMaintenanceChecklist.............................62
Pre-MaintenanceProcedures..............................63
UsingtheBattery-DisconnectSwitch................63
RaisingtheMachine.........................................63
RemovingandInstallingthe
Inner-Wing-DeckCovers...............................64
Lubrication..........................................................65
GreasingtheBearingsandBushings................65
EngineMaintenance...........................................67
EngineSafety...................................................67
ServicingtheAirCleaner..................................67
ServicingtheEngineOil....................................69
AdjustingtheEngine-ValveClearance..............71
CleaningtheEngineEGRCooler......................71
InspectingtheEngineCrankcase-Breather
System..........................................................71
CheckingandReplacingFuelHosesand
Engine-CoolantHoses..................................71
LappingorAdjustingtheEngineIntakeand
ExhaustValves.............................................71
InspectingandCleaning
Engine-Emission-ControlComponents
andTurbocharger.........................................71
ServicingtheDiesel-OxidationCatalyst
(DOC)andtheSootFilter..............................71
FuelSystemMaintenance...................................72
ServicingtheFuelSystem................................72
ServicingtheWaterSeparator.........................72
ReplacingtheFuelFilterElement.....................73
ElectricalSystemMaintenance...........................74
ElectricalSystemSafety...................................74
CheckingtheBatteryCondition.........................74
LocatingtheFuses...........................................74
ChargingtheBatteries......................................76
Jump-StartingtheMachine...............................76
RemovingtheBatteries....................................77
InstallingtheBatteries......................................79
DriveSystemMaintenance..................................79
CalibratingtheTractionPedal...........................79
AdjustingtheTraction-PedalAngle...................79
CheckingtheRearWheelT oe-In......................80
CoolingSystemMaintenance..............................80
CoolingSystemSafety.....................................80
CheckingtheEngine-CoolingSystem...............80
CleaningtheCoolingSystems..........................81
ChangingtheEngine-Cooling-System
Fluid..............................................................82
BeltMaintenance................................................84
Servicingthe12VAlternatorBelt......................84
3

Toro Groundsmaster 5900 Specifications

General

Brand	Toro
Model	Groundsmaster 5900
Category	Lawn Mower
Language	English