Toyota 02-8FGJF35 User Manual

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SERVICE DATA
Adjustment value table
Item Models 1.5 ton series 1.75 ton series K2.0 ton series 2.0–2.5 ton series 3 ton series J3.5 ton series
Fan belt tension (10 kg (22 lb.) pressure applied) mm (in) 8–13 (0.31–0.51) ←←←←←
Spark plug gap mm (in) 4Y 0.7–0.8 (0.028–0.031) ←←←←←
Spark plug type 4Y W9EXR-U ←←←←←
Ignition timing (BTDC) deg/rpm 4Y 7/750 ←←←←←
Ignition sequence 4Y 1-3-4-2 ←←←←←
Fuel injection timing (BTDC) mmlift/TDC
1DZ-III•1DZ-II 0.77 ←←←←←
3Z 0.90 ←←←←←
Fuel injection sequence 1DZ-III•1DZ-II•3Z 1-3-4-2 ←←←←←
Valve clearance (When warm) mm (in)
IN.
4Y 0 (Self adjusting) ←←←←←
1DZ-III•1DZ-II 0.18–0.22 (0.007–0.009) ←←←←←
3Z 0.15–0.25 (0.006–0.010) ←←←←←
EX.
4Y 0 (Self adjusting) ←←←←←
1DZ-III•1DZ-II 0.33–0.37 (0.013–0.015) ←←←←←
3Z 0.31–0.41 (0.012–0.016) ←←←←←
Idling speed rpm
4Y 750 ± 30 ←←←←←
1DZ-III•1DZ-II 750 ± 30 ←←←←←
3Z −−−775 ± 30 ←←
No load maximum speed rpm
4Y 2570 ± 35 ←←←←←
1DZ-III•1DZ-II 2600 ± 50 ←←←←←
3Z −−−2400 ± 50 ←←
Engine compression
MPa/rpm
(psi/rpm)
Standard value
4Y 1.2/250 (174/250) ←←←←←
1DZ-III 3.3/260 (479/260) ←←←←←
1DZ-II 2.8/260 (412/260) ←←←←←
3Z 3.9/260 (566/260) ←←←←←
Limit
4Y 0.9/250 (131/250) ←←←←←
1DZ-III 2.6/260 (377/260) ←←←←←
1DZ-II 2.0/260 (284/260) ←←←←←
3Z 3.5/260 (508/260) ←←←←←
Tire air pressure
kg/cm
2
(psi)
Front wheels
Single 7.0 (102) ← 9.0 (131) 7.0 (102) ← 8.5 (123)
Side ring rim 8.0 (116) 9.0 (131) ← 9.0 (131) 8.0 (116) 9.5 (138)
Special double
Brigestone 7.0 (102) ←−7.0 (102) ← 7.0 (100)
Continental 8.0 (116) ←−9.0 (131) −−
Rear wheels
Single 8.0 (116) ← 7.5 (109) 7.0 (100) 7.75 (110) 9.0 (131)
Divided rim 8.0 (116) ←−8.0 (116) −−
Side ring rim
Brigestone 8.0 (116) ← 7.5 (109) 8.5 (123) −−
Continental 8.0 (116) ← 10.0 (145) 8.5 (123) 8.0 (116) 9.0 (131)
Steering wheel play (When idling) mm (in) 20–50 (0.79–1.97) ←←←←←
Oil control valve set pressure
kg/cm
2
(psi)
Lift 182 (2580) ←←191 (2710) ←←
Tilt 120 (1710) ←←160 (2280) ←←
Brake pedal play mm (in) 1–5 (0.04–0.20) ←←←←←
Brake pedal floor clearance mm (in) 135 (5.31) or more ←←←←←
Inching and brake pedal play mm (in) 1–3 (0.039–0.12) ←←←←←
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Toyota 02-8FGJF35 Specifications

General

Brand	Toyota
Model	02-8FGJF35
Category	Forklifts
Language	English