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Universal Robots ur3 User Manual
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All rights reserv
ed
50
Servicemanual_UR3
_en_rev3.
1.2
3.
Disconnect cable connections fro
m motherboard:
1.
White plug with whit
e, brown, yello
w and green wir
es. 12 V Power
2.
DVI-cable for TP scre
en
3.
Ethernet cable to Safet
y control b
oard SCB
4.
Ethernet cable to ex
ternal connector
5.
Black USB cable for
TP USB connector
6.
Grey flat cable for RS2
32-connecti
on for TP touch
7.
Remove the 4 screws
from the 2 holdin
g brackets
1
2
3
4
5
6
49
51
Table of Contents
Default Chapter
2
Table of Contents
2
1 General Information
4
Purpose
4
Company Details
5
Disclaimer
5
2 Preventive Maintenance
6
Controller
6
Inspection Plan, Safety Functions
6
Visual Inspection of Controller
7
Cleaning and Replacement of Filters
7
Robot Arm
8
Visual Inspection of Robot Arm
8
3 Service and Replacement of Parts
9
Robot Arm
9
Before Returning any Part to Universal Robots Check
9
Robot Arm Configuration
10
Brake Release
11
General Guidance to Separate Joint from Counterpart
12
Torque Values
17
Base Joint - Base Mounting Bracket
18
Shoulder Joint - Base Joint
20
Upper Arm - Shoulder Joint
21
Elbow Joint - Upper Arm
22
Elbow Counterpart - Elbow Joint
23
Wrist 1 Joint - Lower Arm
25
Wrist 2 Joint - Wrist 1 Joint
27
Wrist 3 Joint - Wrist 2 Joint
29
Tool Flange - Wrist 3 Joint
29
Dual Robot Calibration and Joint Calibration
31
Instructions for Calibrating a Joint
32
Change Joint ID
40
Joint Spare Part Adaptation
42
Modify Wrist 3 to Wrist 1 or Wrist2
43
Controller
45
Handling ESD-Sensitive Parts
45
Replacement of Motherboard 3.1
49
Replacement of Safety Control Board (SCB)
52
Replacement of Teach Pendant
55
Replacement of 48V Power Supply
56
Replacement of 12V Power Supply
59
Replacement of Current Distributor
60
4 Software
61
Update Software
61
Update Joint Firmware
63
Using Magic Files
63
5 Troubleshooting
64
Error Codes
64
LED Indicators and Fuses on Safety Control Board
86
Error Phenomena
88
Controlbox: no CONTROLLER Displayed in Initializing
88
NO CABLE Displayed During Power up
89
Force Limit Protective Stop
90
Power on Failure in Initializing
91
Checklist after a Collision
94
Electrical Drawing
95
Schematic Overview
95
E-Plan Diagrams
100
6 Spare Parts
113
Spare Part List
113
Service Kit
114
7 Packing of Robot
115
All Rights Reserved Servicemanual_Ur3_En_Rev3.1.2
115
8 Changelog
116
Other manuals for Universal Robots ur3
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Installation Guide
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Universal Robots ur3 Specifications
General
Brand
Universal Robots
Model
ur3
Category
Robotics
Language
English
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