Volvo Penta D2-55 Workshop Manual

25
Group 21 Short block
Short block, disassembly
Special tools: 885 510, 885820, 885822
Empty the oil and water from the engine.
Lift the engine with a suitable lifting device. Installing
the engine fixture, please refer to “Engine fixture, fixing”.
1. Remove the exhaust bend (1).
2. Remove the induction silencer (2).
3. Remove the turbo (3) with associated oil return
pipe (only D2-75).
4. Remove the electronics box (4) complete with ca-
bling.
5. Remove the starter motor (5) and alternator (6)
and front left engine mounting.
6. Remove the coolant hoses (7), heat exchanger
(8), sea water pump (9) and circulation pump (10).
7. Remove the charge air cooler (11) and oil pipe to
the turbo (only D2-75).
6
2
3
1
5
4
9
11
10
8
7
7
7

Volvo Penta D2-55 Specifications

General

Engine Type	Diesel
Number of Cylinders	4
Power Output	55 hp
Aspiration	Naturally aspirated
Alternator	115 A
Fuel System	Direct injection
Bore x Stroke	84 mm x 100 mm
Cooling System	Freshwater cooling with heat exchanger
Width	523 mm
Displacement	2.2 l (134 cu in)