TABLE OF CONTENTS
SAFETY INFORMATION ..................1-1
Location of important labels ............1-5
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS .......................................3-1
Main switch .....................................3-1
Indicator lights ................................3-1
Speedometer unit ...........................3-2
Handlebar switches ........................3-2
Clutch lever .....................................3-3
Shift pedal .......................................3-4
Brake lever .....................................3-4
Brake pedal ....................................3-4
Fuel tank cap ..................................3-5
Fuel .................................................3-5
Fuel cock ........................................3-6
Starter (choke) lever .......................3-7
Steering lock ...................................3-8
Rider seat .......................................3-8
Helmet holder .................................3-9
Adjusting the shock absorber
assemblies ..................................3-9
Sidestand ......................................3-10
Ignition circuit cut-off system ........3-11
PRE-OPERATION CHECKS .............4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting and warming up a cold
engine ......................................... 5-1
Starting a warm engine .................. 5-2
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ...............................5-3
Engine break-in ..............................5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR ................................. 6-1
Owner’s tool kit ...............................6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing the
panel ........................................... 6-5
Checking the spark plugs ...............6-5
Engine oil and oil filter element ...... 6-7
Cleaning the air filter element ........6-9
Adjusting the carburetor ............... 6-11
Adjusting the engine idling
speed ........................................ 6-11
Checking the throttle cable
free play .................................... 6-12
Valve clearance ............................ 6-12
Tires ............................................. 6-12
Spoke wheels .............................. 6-14
Adjusting the clutch lever
free play .................................... 6-14
Adjusting the brake lever
free play .................................... 6-15
Adjusting the brake pedal position
and free play ............................. 6-16
Adjusting the rear brake light
switch ....................................... 6-17
Checking the front brake pads
and rear brake shoes ............... 6-18
Checking the front brake fluid
level .......................................... 6-18
Changing the brake fluid .............. 6-19
Drive chain slack .......................... 6-20
Cleaning and lubricating the
drive chain ................................ 6-22
Checking and lubricating the
cables ....................................... 6-22
Checking and lubricating the
throttle grip and cable ............... 6-23
Checking and lubricating the
brake and shift pedals .............. 6-23
Checking and lubricating the
brake and clutch levers ............ 6-23
Checking and lubricating the
sidestand .................................. 6-24
Lubricating the swingarm
pivots ........................................ 6-24
Checking the front fork ................. 6-24
Checking the steering .................. 6-25
U2UJ23E0.book Page 1 Wednesday, May 11, 2005 11:30 AM
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