6
PERIODIC MAINTENANCE AND MINOR REPAIR
Owner’s tool kit ....................................................6-1
Periodic maintenance and lubrication chart .........6-2
Checking the spark plugs ....................................6-5
Engine oil and oil filter element ............................6-7
Final gear oil ........................................................6-9
Cleaning the air filter element ............................6-11
Adjusting the carburetors....................................6-13
Adjusting the engine idling speed.......................6-13
Adjusting the throttle cable free play...................6-14
Adjusting the valve clearance.............................6-14
Tires ...................................................................6-15
Spoke wheels .....................................................6-17
Adjusting the clutch lever free play ....................6-18
Adjusting the brake lever free play......................6-19
Adjusting the brake pedal position and
free play ...........................................................6-19
Adjusting the rear brake light switch ...................6-21
Checking the front brake pads and rear
brake shoes .....................................................6-21
Checking the brake fluid level ............................6-22
Changing the brake fluid.....................................6-23
Checking and lubricating the cables .................. 6-23
Checking and lubricating the throttle
grip and cable .................................................. 6-24
Checking and lubricating the brake and
shift pedals ...................................................... 6-25
Checking and lubricating the brake and
clutch levers ..................................................... 6-25
Checking and lubricating the sidestand ............. 6-25
Lubricating the rear suspension ........................ 6-26
Checking the front fork....................................... 6-27
Checking the steering ........................................ 6-27
Checking the wheel bearings............................. 6-28
Battery ............................................................... 6-29
Replacing the fuses .......................................... 6-31
Replacing the headlight bulb.............................. 6-31
Replacing a turn signal light bulb or the
tail/brake light bulb ........................................... 6-33
Supporting the motorcycle ................................ 6-33
Front wheel ....................................................... 6-34
Rear wheel ........................................................ 6-35
Troubleshooting.................................................. 6-37
Troubleshooting chart ........................................ 6-38
E_3bt.book Page 1 Thursday, September 7, 2000 10:01 AM