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FPTC-02
ABB FPTC-02 User Manual
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XSTO1
XSTO2
X101
XWRN
XFL
T
A
B
C
1
2
3
4
5
6
Connection
to
the
drive
1
Mounting
screw,
chassis
2
PTC
Warning
3
PTC
Fault
4
STO
1
5
STO
2
6
There
is
reinforced
insulation
between:
•
isolation
areas
A
and
C
•
isolation
areas
B
and
C.
Connections
￭
Motor
thermistor
connection
•
Maximum
wire
size:
2.5
mm
2
(14
A
WG)
•
Maximum
wire
length:
700
m
(2300
ft)
(1400
m
[4600
ft]
for
the
whole
loop)
T
echnical
data
81
80
82
Table of Contents
Default Chapter
5
Table of Contents
5
1 Safety Instructions
9
Contents of this Chapter
9
Use of Warnings and Notes
9
ATEX-Certified Motor Thermal Protection Functions
10
Electrical Safety Precautions
12
2 Introduction to the Manual
15
Contents of this Chapter
15
Applicability
15
Compatibility
15
Target Audience
16
Exclusion of Liability
16
Related Manuals
16
Terms and Abbreviations
18
3 Hardware Description
21
Contents of this Chapter
21
Product Overview
21
General
21
Operation Basics
22
XFLT Input (Fault)
22
XWRN Input (Warning)
22
Layout
23
Markings
24
Module
24
Type Designation Label
24
ATEX Markings
25
Drive
25
Option +Q971
25
SMT Function
26
4 Option Description and Instructions
29
Contents of this Chapter
29
Overview
29
Drives and Modules
30
Cabinet-Built Drives
30
The ATEX-Certified Safe Disconnection Function
31
Commissioning the Drive for a Motor in a Hazardous Area
31
Resetting the Safety Function
31
Indications of the Safety Function
32
Fault Reaction Function
33
FPTC-02 Module
33
STO Function in the Drive/Inverter Modules
33
FSO Module
33
5 Mechanical Installation
35
Contents of this Chapter
35
Necessary Tools and Instructions
35
Unpacking and Examining the Delivery
35
Installing the Module
36
6 Electrical Installation
39
Contents of this Chapter
39
Warnings
39
Necessary Tools and Instructions
40
General Wiring Instructions
40
Terminal Designations
41
Wiring
41
Wiring Example 1
43
Wiring Example 2
44
Wiring Example 3
45
Wiring Example 4
46
Wiring Example 5
47
7 Parameter Settings
49
Contents of this Chapter
49
Drive / Inverter
49
Switching Frequency Limitation
52
Other Recommended Settings
53
FSO Module
53
General Parameters
55
Parameters for the STO Function
56
Parameters for the SSE Function
59
FSE Module and Safety Pulse Encoder Parameters
60
Notes
62
Mechanical Brake Control
62
8 Start-Up and Acceptance Test
65
Contents of this Chapter
65
Validation of the Safety Functions
65
Competence
65
Validation Procedure
66
Acceptance Test Reports
66
Acceptance Test
67
9 Fault Tracing
71
Contents of this Chapter
71
Reporting Problems and Failures Related to Safety Functions
71
FPTC-02 Module Replacement
71
Fault and Warning Messages
72
Leds
74
10 Maintenance
75
Contents of this Chapter
75
Safety Circuit Maintenance
75
Proof Test Interval
76
Competence
77
Residual Risk
77
Intentional Misuse
77
Decommissioning
77
11 Technical Data
79
Contents of this Chapter
79
Dimension Drawing
80
Isolation Areas
80
Connections
81
Motor Thermistor Connection
81
STO Output Connection
82
Ambient Conditions
82
Safety Data
82
Safety Block Diagrams
84
Two-Channel Configurations
84
One-Channel Configurations
85
Response Times
86
Relevant Failure Modes
86
Related Standards and Directives
87
Compliance with the European Machinery Directive
88
Compliance with the European ATEX Directive
88
ATEX Certificate
91
TÜV Nord Certificate
94
4
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ABB FPTC-02 Specifications
General
Brand
ABB
Model
FPTC-02
Category
Control Unit
Language
English
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