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Ultra3000
Allen-Bradley Ultra3000 User Manual
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Installat
ion Manual
Ultra3000
Digital Servo Drives
(Catal
og Numbers
2098
-DSD-005
, -010, an
d -020
2098-DSD-
xxx
X
2098-DSD-
xxx
-SE
2098-DSD-
xxx
-DN
2098-DSD-
xxx
X-DN
2098
-DSD-030
, -075, an
d -150
2098-DSD-
xxx
X
2098-DSD-
xxx
-SE
2098-DSD-
xxx
-DN
2098-DSD-
xxx
X-DN
2098-DSD-HV03
0, -HV050, -HV100
, -HV150,
and -H
V220
2098-DSD-HV
xxx
X
2098-DSD-HV
xxx
-SE
2098-DSD-HV
xxx
-DN
2098-DSD-HV
xxx
X-DN)
2
Table of Contents
Default Chapter
2
Default Chapter
2
Notes
2
Notes
4
Figure B
10
Table of Contents
13
Motor Power Cable Note
14
Motor Feedback
15
Thermostat
18
Introduction
21
Who Should Use this Manual
21
Purpose of this Manual
21
Contents of this Manual
21
Product Receiving and Storage Responsibility
21
Related Documentation
23
Conventions Used in this Manual
24
Allen-Bradley Support
24
Local Product Support
24
Technical Product Assistance
24
Comments Regarding this Manual
24
Chapter 1
25
Chapter Objectives
25
Complying with European Union Directives
26
EMC Directive
26
Meeting CE Requirements
26
Low Voltage Directive
27
Ultra3000 System Component Overview
27
Before Mounting Your System
29
Unpacking Modules
29
System Mounting Requirements
30
Ventilation Requirements
31
Sizing an Enclosure
32
Transformer Sizing
32
Fuse Sizing
34
HF Bonding Your System
34
Bonding Modules
35
Bonding Multiple Subpanels
36
Planning Your Panel Layout
36
Establishing Noise Zones
37
Cable Categories for the Ultra3000
38
Mounting Guidelines to Reduce Electrical Noise
39
Mounting Your Ultra3000 Drive
42
Installing Your Ultra3000
25
Chapter 2
43
Chapter Objectives
43
Understanding Ultra3000 Connectors
43
Ultra3000 Front Panel Connections
44
Ultra3000 (with SERCOS) Front Panel Connections
52
Ultra3000 (with Devicenet) Front Panel Connections
60
Understanding Ultra3000 I/O Specifications
68
Digital I/O Power Supply
68
Auxiliary 5V Logic Supply
68
Digital Inputs
70
Digital Outputs
75
Analog COMMAND Input
79
Analog ILIMIT Input
80
Analog Output
81
Understanding Motor Encoder Feedback Specifications
82
AM, BM, and IM Inputs
82
Hall Inputs
84
Thermostat Input
84
Limit and - Limit Inputs
85
Encoder Phasing
86
Motor Encoder Connection Diagram
87
Understanding Motor Feedback Signals and Outputs
88
Unbuffered Encoder Outputs
88
Incremental Encoder Output
89
High Resolution Encoder Output
90
Understanding Auxiliary Encoder Feedback Specifications
91
5V Auxiliary Encoder Power Supply
93
Understanding the Serial Interface
93
Default Serial Interface Settings
94
Multiple Axes RS-232 Communications
94
Four-Wire RS-485 Connections
95
Restoring Drive Communications
96
Ultra3000 Connector Data
43
Chapter 3
97
Chapter Objectives
97
Understanding Basic Wiring Requirements
97
Building Your Own Cables
98
Routing Power and Signal Wiring
98
Determining Your Type of Input Power
99
Three-Phase Power Wired to Three-Phase Drives
99
Single-Phase Power Wired to Single-Phase Drives
101
Three-Phase Power Wired to Single-Phase Drives
102
Grounding Your Ultra3000
105
Grounding Your System to the Subpanel
105
Grounding Multiple Subpanels
106
Motor Power Cable Shield Termination
106
Power Wiring Requirements
109
Connecting Input Power
112
Connecting Motor Power and Brakes
114
Applying the Motor Cable Shield Clamp
114
Wiring Motor Power
115
Understanding Motor Brake Connections
117
Understanding Shunt Connections
118
Understanding Feedback and I/O Cable Connections
119
Motor Feedback Connector Pin-Outs
120
Connecting Your SERCOS Fiber-Optic Cables
122
Connecting to a Devicenet Network
125
Connecting Your Devicenet Cable
126
Connecting Your Ultra3000
97
Chapter 4
129
Chapter Objectives
129
Safety Precautions
130
General Troubleshooting
131
Error Codes
131
Troubleshooting for SERCOS Drives
137
SERCOS Module Status LED
137
SERCOS Network Status LED
137
Troubleshooting for Devicenet Drives
138
Devicenet Module Status LED
138
Devicenet Network Status LED
138
Troubleshooting Status Indicators
129
Appendix A
139
Chapter Objectives
139
Certifications
139
Ultra3000 Power Specifications
140
Ultra3000 (230V) Power Specifications
140
Ultra3000 (460V) Power Specifications
142
Fuse Specifications
143
Circuit Breaker Specifications
144
Contactor Ratings
145
Power Dissipation Specifications
145
Ultra3000 General Specifications
146
Physical and Environmental Specifications
146
Control Specifications
146
Inputs and Outputs Specifications
147
Communication Specifications
147
Motor Feedback Specifications
148
Auxiliary Feedback Specifications
148
Connector Specifications
148
AC Line Filter Specifications
149
Ultra Family External Shunt Module Specifications
150
Maximum Feedback Cable Lengths
151
Dimensions
152
Ultra3000 (230V) Dimensions
152
Ultra3000 (460V) Dimensions (2098-DSD-Hvxxx, -Hvxxxx, -Hvxxx-SE, -Hvxxx-DN
154
Specifications and Dimensions
139
Appendix B
155
Chapter Objectives
155
Ultra3000 Interconnect Diagram Notes
156
Power Interconnect Diagrams
157
Shunt Module Interconnect Diagrams
161
Active Shunt Module Diagrams
161
Passive Shunt Module Diagrams
161
Ultra3000/Motor Interconnect Diagrams
164
Red Co-
164
Green Data
165
Wht/Gray Ecom
166
Black am
167
Wht/Black am
168
Control String Examples (120V Ac
170
Controlling a Brake Example
173
Motor
173
Ultra3000 to Logix Cable and Interconnect Diagrams
174
Yellow S2
175
Interconnect Diagram
177
Interconnect Diagrams
155
Appendix C
179
Chapter Objectives
179
Ultra3000 Drives
179
AC Line Filters
179
External Shunt Kits
179
Cables
182
Motor Power Cables
182
Motor Feedback Cables
183
MP-Series Motor Brake Cable
183
Ultra3000 Interface Cables
183
SERCOS Interface Fiber-Optic Cables
184
Drive End Connector Kits
184
Motor End Connector Kits
185
Breakout Board Kits
186
Breakout Boards
186
Breakout Cables
186
Catalog Numbers and Accessories
179
4
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Allen-Bradley Ultra3000 Specifications
General
Brand
Allen-Bradley
Model
Ultra3000
Category
Servo Drives
Language
English
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