TABLE OF CONTENTS
1. GENERAL INFORMATION………………………………………………………………1
1.1 General Repair Instructions…………………………………………………………1
1.2 Engine Specific Character……………………………………………………………1
1.3 Engine Specifications…………………………………………………………………3
1.4 Engine Assembly……………………………………………………………………7
2. MAJOR MAINTENANCE…………………………………………………………………10
2.1 Preventive Maintenance……………………………………………………………10
2.2 Diagnosis and Remedy……………………………………………………………17
2.3 Engine Inspection……………………………………………………………………26
3. MAINTENANCE…………………………………………………………………………28
3.1 Engine Disassembly………………………………………………………………28
3.2 Inspection and Measurement………………………………………………………43
3.3 Engine Reassembly…………………………………………………………………61
3.4 Breaking In on Major Parts…………………………………………………………86
4. MAINTENANCE OF MAJOR COMPONENTS…………………………………………88
4.1 Cooling System………………………………………………………………………88
4.2 Lubrication System…………………………………………………………………92
4.3 Fuel Injection Pump…………………………………………………………………95
4.4 Turbocharger………………………………………………………………………108
Appendix
Special tool list
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