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Emerson E2 User Manual
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NOTE: A valve cable harness may not
be lon
-
ger than 150 feet.
ESR8 and MultiFlex ESR Valve Outp
ut Wiring
Input and Output Se
tup
•
9
-
19
For Sporlan valves, match all wire colors
except
the
green wire. Instead, connect the green wire to the (silk
screened) blue wire legend on the board terminals.
For more information on the Multi
Flex ERS board,
refer to th
e MultiFlex ESR Installation and Operation
manual (
P/N 026-1720
).
112
114
Table of Contents
Default Chapter
5
Table of Contents
5
1 Introduction
17
The E2 Refrigeration Controller (Rx)
17
The E2 Building Controller (Bx)
18
The E2 Convenience Store Controller (CX)
19
Networking Overview
20
E2 I/O Network
20
The E2 Echelon Lonworks Network
21
Interconnection with Other E2S
21
Documentation Overview
22
On-Line Help System Overview
23
Software Licensing
23
2 Hardware Overview
25
E2 Hardware
25
E2 Main Processor Board (CPU)
26
E2 Processor Interface Board (PIB)
26
E2 Keypad
26
Leds
26
I/O Network Boards and Peripherals
27
The Gateway Board
27
Multiflex Boards
28
Multiflex 16 Input Board
28
Multiflex Combination Input/Output Boards
28
Multiflex CUB
30
Multiflex PAK Board
30
Multiflex Rooftop Control Board (RCB) (BX and CX Only)
30
Multiflex RTU (BX and CX Only)
30
The Multiflex ESR Board
31
Hand-Held Terminal (P/N 814-3110)
31
The 8RO and 8ROSMT Relay Boards
32
4AO Analog Output Board
33
8DO Digital Output Board and PMAC II Anti-Sweat Controller
33
Echelon Network Boards and Peripherals
34
The 16Aie (Discontinued)
34
The 8Roe (Discontinued)
34
EC-2S
35
CC-100 Case Controllers and CS-100 Case Circuit Controllers
35
TD3 Temperature Display
36
Facility Status Display (FSD)
36
3 Mounting
37
Mounting the E2
37
Standard Mount
37
Recessed Mount
37
Retrofit Mounting
38
Blank Face
39
Mounting I/O Boards
39
Single/Double Enclosures
39
Boards Without Enclosures (Snap Track)
40
Echelon Devices
41
CC-100 Case Controller and CS-100 Case Circuit Controller
41
Multiflex ESR
41
Td3
41
Com3 Internal Modem Plug -I N Card (P/N 638-3362)
41
Two-Channel and Four-Channel Repeaters
42
Mounting Repeaters Overview
42
Mounting the Four-Channel Repeater
42
Mounting the Two-Channel Repeater
42
Sensors and Transducers
43
Pressure Transducers
43
Mounting
43
Inside Temperature Sensor
43
Location
43
Outside Temperature Sensor
43
Insertion Temperature Probe
44
Location
44
Mounting
44
Supply and Return Air Sensors
44
Refrigeration System Temperature Probes and Sensors
44
Mounting Bullet and Pipe Mount Sensors
44
Product Temperature Probes
45
Humidity Sensors and Humidistats
45
Indoor RH Sensor
45
Outdoor RH Sensors
45
Duct-Mounted Insertion RH Probe
46
Dewpoint Probe
46
Location
46
Mounting
46
Light Level Sensor
46
Liquid Level Sensors
47
Refrigerant Leak Detectors
47
4 E2 Hardware Setup
49
Setting up the E2
49
Enclosure
49
Main Processor Board
49
Power Interface Board (PIB)
50
Powering the E2
50
RS485 Ports
50
RS485 Termination Jumpers (MODBUS or I/O Net)
50
Echelon Network Connect
50
Echelon Jumper
50
Add-On E2 Peripherals
50
Echelon Plug-In Card Kit (P/N 638-4860)
50
COM3 RS232 Plug-In for External Modem (P/N 638-4875)
51
COM3 Internal Modem Plug-In Card (P/N 638-3362)
51
Plug-In Digital I/O Network Card (P/N 638-4880)
51
Leds
51
Plug-In Four-Channel Internal Repeater
51
Serial Configuration
51
5 Serial Configuration
53
Overview
53
Com Ports
53
Serial Device and Software Setup
53
6 The Rs485 Network and Hardware Setup
57
The I/O Network
57
I/O Board Names and Terminology
57
Multiflex-Plus (+) Board
58
Board Calculations
58
Board Designation
58
Wiring Types
58
The I/O Network Structure (Daisy Chains)
58
Network Noise Minimization
59
Network ID Numbers (Board Numbers)
59
Setting the Baud Rate
59
Setting the Terminating and Biasing Jumpers
60
Powering the I/O Boards
60
Wiring Types
61
Board Installation
62
IMC/Prodigy Rooftop Unit Controllers
62
Modbus
62
Control Techniques Drive (VSD)
62
Copeland Discus with Coresense Diagnostics (ISD)
63
XR35CX, XR75CX, and XEV22 Case Controllers
63
XR75CX-Case Display
63
Ipro DAC
63
Energy Meter
63
Overview
63
Supported System Types
64
Modular Refrigerant Leak Detection Sensor (MRLDS)
64
Copeland Discus with Coresense Protection
64
Copeland Coresense Communications
64
Light Commercial Thermostat
65
Advisory and Alarms
65
Thermostat Inputs
65
Refrigerant Leak Detection System (RLDS)
67
Diagnostic Alarms
68
Copeland Scroll - K5 Refrigeration Compressor
68
XM Series of Case Controllers
68
Xm670
68
Xm678
68
Xm679
68
Bacnet
69
Bacnet Overview
69
Bacnet Communication
69
Master Slave Token Passing
69
Bacnet IP (Internet Protocol)
70
Client-Server
70
Discovery
70
MS/TP Network Connection to E2
70
Add and Connect a Bacnet Device
70
Installation Guide
73
7 E2 Ethernet Peer Communications
83
Ethernet Ip Configurations
83
Hardware Specifications
83
Components
83
Software Specifications
84
Ethernet Network Layouts
84
Closed Network Layout
84
Open Network Layout
85
Software Setup
85
Troubleshooting
86
8 Echelon Network and Hardware Setup
87
Overview
87
Wiring Type
87
Echelon Network Structuring (Daisy-Chains)
87
Maximum Number of Echelon Devices
88
Device Termination
88
Using a Termination Block (P/N 535-2715) to Terminate a Daisy Chain
89
Wire Restrictions
89
Devices
89
Powering Echelon Devices
89
Leds
90
Open Echelon Device Connectivity
90
Configuring Echelon Devices
90
Troubleshooting
91
9 Input and Output Setup
95
The 16AI, 8IO, and Multiflex Inputs
95
Connecting Sensors to Input Boards
95
Input Type Dip Switches
95
Sensor Wiring Types
95
Wiring
95
Power Connection
96
Input Setup in E2
100
Configuring a Point from the Input Definitions/Status Screen
100
Setting up Analog Inputs
101
Using the Input Definitions/Status Screen
101
Setting up Digital Inputs
103
The 8RO, 8IO, and Multiflex Outputs
104
Wiring Form C Contacts
104
Multiflex Relay Outputs
104
Setting the Fail-Safe Dip Switch
105
Relay Output Test Mode
105
Wiring Outputs to Points
106
The Output LED
106
Output Setup in E2
106
Configuring a Point from the Output Definitions/Status Screen
106
Setting up Digital Outputs
107
Using the Output Definitions/Status Screen
107
Setting up Analog Outputs
108
Case Controllers
110
CC-100 C Ase C Ontrollers
110
Inputs
110
Power Module Wiring
111
Valve Cable
111
Ccb Case Controllers
112
ESR8 and Multiflex ESR Valve Output Wiring
112
10 Quick Start
115
Logging on
115
Cleaning out the Controller
115
Setting Number of Network Devices
116
Setting Number of Applications
117
The Main Status (Home) Screen
117
Customizing the Home Screen
117
Common Screen Elements
118
The Header
118
Header Icons
118
The Function Keys
118
The Help Line
118
Screen Types
119
The Main Menu
119
Status Screens
119
The Actions Menu
120
The Setup Screens
120
System Configuration Menu
121
The System Information Menu
122
Time/Date Setup
123
Setting the Time and Date
123
Set up Modem
124
Set U Ptcp/Ip
125
Set up Network Baud Rates
126
COM1 Serial (RS232) Baud Rate
126
I/O Network Baud Rate
126
Set up User Access
127
Changing Required User Access Levels
128
Creating a New User Account
128
Deleting a User
128
Set up I/O Network
129
Specify Number of Boards
129
Checking Online Status
129
Set up Echelon Network
130
Specifying Number of Devices
130
Commissioning a Device
130
The Service Button Method
131
The Manual ID Entry Method
132
License Management
133
Web Services
134
Set up Alarming
134
Specifying Alarm Reporting Types
135
Dial-Out
135
The Alarm Output
135
The Display Line
135
The Echelon Network (the Alarm Annunciator)
135
Setting up an E2 to be an Alarm Annunciator
136
Alarm Dial-Out
136
Introduction: Alarm Reporting
137
Set up Global Data
137
Priority Settings
138
Set up Applications
139
Add/Delete an Application
140
Using and Configuring a Setup Screen
140
Entering Setpoints
141
Navigating the Setup Screen
141
The Edit Menu
141
Using the Help Key to Get Property Help
143
11 Software Overview
145
Suction Groups
145
Introduction
145
The (Standard) Suction Group Application
145
Floating Setpoint Control
145
Overview of PID Control Strategy
145
Variable-Speed Compressors
145
The Enhanced Suction Group Application
145
Circuit Load Analysis
146
Floating Suction Control
146
Learning Mode
146
The Control/Cycles Parameter
146
Variable-Speed, Digital Scroll, and Digital Discus Compressor Support
146
Hardware Overview
146
Condenser Control
147
Air Cooled Condensers
147
Air Cooled Strategy
147
Temperature Differential Strategy
147
Evaporative Condensers
148
Fan Control
148
Condenser Split Mode
148
Fast Recovery
148
Hardware Overview
148
Standard Circuits
149
Refrigeration Control
150
Line up(Esr)/Defrost
150
Line up(Mfesr)/Defrost
150
Temperature Control
150
Temperature Monitor
150
Defrost Control
150
Defrost States
150
Defrost Types
150
Defrost Termination
151
Emergency Defrost
151
Hot Gas Defrost with ESR8 and Multiflex ESR
151
Clean and Door Switches
151
Clean Switches
151
Door Switches
152
Fan Control
152
The TD3 Temperature Display
152
The Control Link CD Case Display
152
Wiring
152
Case Control Circuits
154
Overview
154
Case Circuit Control Software Overview
154
Valve Control
155
Refrigeration Control
155
Eevs (Liquid Pulse and Liquid Stepper)
155
Eeprs (Suction Stepper)
156
Defrost Control
156
Defrost States
156
Defrost Types
156
Defrost Termination
157
Demand Defrost
157
Emergency Defrost
157
The WAIT State
157
Anti-Sweat Control
157
Dewpoint Input Sources
158
Dual Temp Control
158
Fan Control
158
Light Control
158
Clean/Wash Mode
158
Walk-In Freezer Control
159
Fail-Safe Mode
159
Recoverable Sensor Failures
159
Wiring
160
Setting up an Individual Case Controller
160
Associating Case Controllers with Case Circuit Control Applications
160
Logging Groups
160
Possible Data Errors
161
Data Compression
161
Clipping
161
Incompressible Data Types
161
Base Log Group
161
Setting up Logging
162
Logging Group Status Screen
163
Log Reports
163
Application Log Report
163
Logging Group Report
163
System Log Report
164
Air Handling Units (Ahu)
164
Overview
164
Temperature Control
164
Alternate Setpoints
164
Fan Control
165
Single-Speed Fans
165
Two-Speed Fans
165
Variable-Speed Fans
165
Economizer Control
166
Economization Enable
166
Economization Lockout Features
166
Digital Economizer Control
166
Analog Economizer Control
166
Dehumidification Control
166
Curtailment
167
Optimum Start/Stop (OSS)
167
Separate Setpoints
168
AHU Zone Control
168
Hardware Overview
168
Zone Control
169
Overview
169
How Zones Work
169
Applications that May be Connected to Zones
170
Multiflex RCB Board
170
Multiflex RTU Board
170
Ahus
171
Temperature Control
171
Zone Temperature
171
Economizer Control
171
Economization Enable
171
The Effect of Enabling Economization
172
Dehumidification Control
172
The Zone Humidity Input
172
The Effect of Enabling Dehumidification
172
Ahus
172
Multiflex Rtus and Rcbs
172
Optimum Start/Stop (OSS)
172
Losing Contact with Zone Applications
174
Stand-Alone Multiflex Rtus
174
Multiflex RTU/ARTC and AHU Zone Association
174
Multiflex CUB Board
174
Multiflex PAK Board
175
Lighting Schedules
175
Overview
175
Functions of the Lighting Schedule Application
176
Control Method Select
176
Standard Control
176
The Light Level Interface Cell (LLEV INTERFACE)
176
The Schedule Interface Cell (SCHEDIF)
177
Alternate Control
177
Multi-Logic Combiner
177
Offset Solar Control
178
The Basic Schedule Cell
178
Slave Scheduling
178
The Min ON/OFF Cell
178
The Proof Cell
178
Output Light Dimming
179
Demand Control
179
Introduction to Demand Limit Control
179
Demand Monitoring
179
Load Shedding
180
Definition
180
Shedding Levels
180
Priority Levels
180
How Demand Control Uses Load Shedding
182
Power Monitoring Input
183
Sensor Control
183
Overview
183
Analog Sensor Control
183
Cut In/Cut out Setpoint Control
183
Digital Sensor Control
184
Logical Combination
184
Loop/Sequence Control
184
Layout of the Loop/Sequence Control Application
184
Control Cells
184
Diagram
185
Output Cells
185
Loop/Sequence Control Cell Descriptions
185
The Select Cell
185
The Filter Cell
186
The Override Cell
186
The PID Control Cell
186
The Setpoint Float Cell
186
Output Cell Descriptions
186
The Sequencer Cell
186
The PWM Cell
187
Time Scheduling and Holidays
187
How Schedules Work
187
Absolute and Relative Events
187
Events
187
Overlapping
188
Ranges
188
Temporary Schedule Events
188
Holiday Schedules
188
Power Monitoring
188
Overview
188
Logging
189
Power Monitoring Input
189
Anti-Sweat Setup
190
How Anti-Sweat Works
190
Heat/Cool Control
190
Temperature Control
190
Unoccupied Hysteresis
191
Optimum Start/Stop (OSS)
191
Setpoint Reset
191
Lead/Lag
192
Analog and Digital Combiners
192
Td Control
193
Overview
193
Temperature Differential (TD) Strategy
193
TD Control Fail-Safes
193
Configuration
193
Setpoints
193
Inputs
194
Alarms
194
Pulse Accumulation
194
Overview
194
Configuration
194
Outputs
194
Accumulator Reset Types
195
Logging
195
High Trip
195
Irrigation Control
195
Overview
195
Zones and Cycles
195
Cycle Control Types
196
Timed
196
Volume
196
Cycle Scheduling
196
Zone Inhibit
196
Alarm
196
Freeze Lockout
196
Rain Delay
196
Zone Bypass Inputs
196
Bypass Failsafe
197
Flow Sensor-Related Tests
197
Leak Test
197
Obstructed Zone Test
197
Service Modes
197
Heat Cut In/Cut out Setpoints for each Stage
197
Cool Cut In/Cut out Setpoints for each Stage
197
Dehumidification Control
197
Two Speed Fan Control
197
Configuration
198
Flexible Combiner
198
Modular Chiller Control (MCC)
198
Overview
198
Learning Mode
199
The Control/Cycles Parameter
199
Compressor Control
199
Digital Scroll Compressor
200
Unequal Capacity Compressors
200
Variable Frequency Drive Compressor
200
Bypass Valve Control
200
Boiler
200
Overview
200
Alarms
200
Refrigerant Monitoring System (Rms)
201
RMS Asset
201
RMS Scale
201
Device Constraints
201
Detailed Setpoint Change Logging
201
Log Information
201
Logged Changes
202
Unlogged Changes
202
12 Operator's Guide to Using the E2
205
The E2 Home Screen
205
RX Home Screen
205
BX Home Screen
205
CX Home Screen
206
Logging on and Access Levels
206
Logging on and Acces Level
206
Toggling Full Options
207
Navigation
207
Menus
207
Screen Types
209
The E2 Keypad
211
Customizing the Home Screen
213
Manual Defrost and Clean Mode
213
Overrides
214
Checking Boards Online
215
Checking Status Screens
215
Alarms
216
Accessing the Alarm Advisory Log
216
Date and Time
216
State
216
Viewing the Controller Advisory Log
216
Ack/Reset State
217
Acknowledging
217
Acknowledging, Resetting, and Clearing Log Entries
217
Advisory Message
217
Area Ctrl: Application: Property
217
Clearing
218
Resetting
218
Facility Status Display (FSD) Alarms
219
Viewing Logs and Graphs
219
Locating Logged Inputs/Outputs
219
Home/Status Screens
219
Log View
220
Setting up Input and Output Pointers
220
Setup Screens
220
The Graph View
221
Zooming in and out
221
Naming Conventions for E2 Controllers, Applications, and Points
221
M Ultiple L Anguage F Eature
222
Appendix A: Case Type Defaults
223
Appendix B: Pressure/Voltage and Temperature/Resistance Charts for Eclipse Transducers & Emerson Retail Solutions Temp Sensors
225
Appendix C: Alarm Advisory Messages
227
Copeland Coresense E2 Alarms
241
Appendix D: Pid Control
247
Appendix E: Compressed Point Log Sample Limits and Precision Table
255
Appendix F: Troubleshooting
259
Appendix G: Revision Log
269
Index
271
Other manuals for Emerson E2
User Manual
16 pages
Instruction Manual
12 pages
Quick Reference Guide
2 pages
Quick Setup Guide
2 pages
Technical Bulletin
8 pages
Quick Start Guide
14 pages
5
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Emerson E2 Specifications
General
Brand
Emerson
Model
E2
Category
Controller
Language
English
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