01-l
Basic Engine
01-I
SECTION TITLE
PAGE SECTION TITLE
PAGE
BASICENGINE
.......................................
01-l
STARTING SYSTEM .................................. 051
IGNITION SYSTEM - DISTRIBUTORLESS
...............
02-l
GOVERNOR ......................................... 06-l
FUEL SYSTEM
.......................................
03-I
COOLING SYSTEM ................................... 07-I
EMISSION CONTROL SYSTEM
........................
03A-1
SPECIFICATIONS .................................... 08-l
CHARGINGSYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
04-l
SECTION 01
- Basic Engine
SUBJECT
PAGE
IDENTIFICATION
.....................................
01-3
DESCRIPTION ....................................... 01-4
DIAGNOSIS AND TESTING
............................
01-6
Camshaft Lobe Lift ................................ 01-6
Compression Test
.................................
01-6
Compression Gauge Check
......................
01-6
Test Conclusion
.................................
01-6
Crankshaft End Play ............................... 01-7
Flywheel Face Runout
.............................
01-7
Camshaft End Play
................................
01-7
OVERHAUL
..........................................
01-8
Cylinder Head ..................................... 01-8
Reaming Valve Guides
...........................
01-8
Refacing Valve Seats ............................ 01-8
Valves.. .......................................... 01-8
Refacing Valves ................................. 01-8
Select Fitting Valves ............................. 01-9
Camshaft Repair .................................. 01-9
Crankshaft
........................................
01-9
Refinishing Journals ............................
01-9
Fitting Main or Connecting Rod Bearings
With Plastigage ............................... 01-9
Pistons, Pins and Rings
...........................
01-10
Fitting Pistons .................................. 01-l 0
Fitting Piston Rings
.............................
01-10
Fitting Piston Pins ............................... 01-11
Valve Rocker Arm and/or Shaft Assembly ........... 01-11
PushRods ........................................ 01-11
Cylinder Block .................................... 01-11
Refinishing Cylinder Walls ....................... 01-11
Repairing Sand Holes or Porous Engine
Castings ...................................... 01-11
CLEANING AND INSPECTION ......................... 01-l 2
Intake Manifold .................................... 01-I 2
Exhaust Manifolds
.................................
01-l 2
Valve Rocker Arm and/or Shaft Assembly ........... 01-12
PushRods..
......................................
01-12
SUBJECT
PAGE
Cylinder Heads
.................................... 01-12
Tappets ........................................... 01-14
Timing Chain and Sprockets
....................... 01-14
Camshaft .........................................
01-14
Camshaft Bores
...................................
01-I 4
Crankshaft
........................................ 01-I 4
Flywheel
..........................................
01-l 5
Connecting Rods
.................................. 01-l 5
Pistons, Pins and Rings
...........................
01-16
Main and Connecting Rod Bearings .................
01-16
Cylinder Block
.................................... 01-l 6
Oil Pan ...........................................
01-17
Oil Pump ......................................... 01-17
REMOVAL AND INSTALLATION ........................ 01-I 9
Valve Rocker Arm Cover, Rocker Arm and/or Shaft
... 01-19
Intake Manifold
.................................... 01-I 9
Exhaust Manifold
..................................
01-l 9
Cylinder Head
.....................................
01-20
Valve Spring, Retainer and Stem Seal
............... 01-21
Cylinder Head Removed
.........................
01-21
Cylinder Head Installed
.......................... 01-21
Water Pump
.......................................
01-22
Cylinder Front Cover and Timing Chain, or
Crankshaft Sprockets
............................
01-22
Adjusting Valve Clearances
........................
01-23
Crankshaft Front Oil Seal
.......................... 01-24
Camshaft and/or Valve Lifters
......................
01-24
Camshaft Bearings
................................ 01-25
Oil Pump .........................................
01-26
Oil Pan ...........................................
01-26
Flywheel Ring Gear
................................
01-26
Crankshaft Rear Oil Seal
...........................
01-27
Pistons and Connecting Rods
......................
01-27
Oil Filter ..........................................
01-28
DISASSEMBLY AND ASSEMBLY
.......................
01-29
Engine Assembly
..................................
01-29
Oil Pump .........................................
01-32
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