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Page 39

SECTION 3.2

410cc TROUBLESHOOTING FLOW CHARTS

DC CONTROL

PART 3

REPAIR

OR REPLACE

REPAIR

OR REPLACE

BAD

GOOD

TEST 26 –

CHECK

SPARK

CHECK FUEL

SUPPLY

CHECK CHOKE

POSITION AND

OPERATION

TEST 27 –

CHECK

SPARK PLUG

TEST 29 –

CHECK

CARBURETION

TEST 33 –

CHECK VALVE

ADJUSTMENT

CHECK FLYWHEEL KEY

TEST 36 – CHECK

ENGINE / CYLINDER

LEAK DOWN TEST /

COMPRESSION TEST

REPLACE SPARK PLUG

PUSH IN AFTER

STARTING

REPLENISH

FUEL

SUPPLY

REPAIR OR REPLACE AS NECESSARY

REFER TO ENGINE SERVICE MANUAL

P/N 0C1103A FOR FURTHER ENGINE

SERVICE INFORMATION

GOOD

ENGINE MISS

IS APPARENT

LOW FUEL

BAD

Problem 23 – Engine Starts Hard and Runs Rough

ADJUST VALVES

AND RETEST

BAD

TEST 41 – CHECK

AND ADJUST

GOVERNOR

BAD

REPLACE

REPLACE MAGNETO

GOOD

TEST 38 –

CHECK

FLYWHEEL

REPLACE SWITCH

REPLACE OIL

PRESSURE MODULE

BAD

TEST 46 – TEST OIL

PRESSURE SWITCH

TEST 23 – TEST

START-RUN-STOP

SWITCH

REPLACE SWITCH

REPLENISH

OIL

GOOD

OIL LEVEL O.K.

OIL LEVEL LOW

BAD

Problem 24 – Engine Starts Then Shuts Down

CHECK ENGINE

OIL LEVEL

Brand	Generac Power Systems
Model	GP6500
Category	Portable Generator
Language	English

Generac Power Systems GP6500 Repair Manual

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