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Honda CRF450R 2007 Service Manual

Honda CRF450R 2007
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r'-,
1
l
Be careful not to
drop the bolts i
nt
o
the
cran
kca
se
.
Insert
the
stopper
tool
in
to
the
cam
chain
tensioner
lifter.
Turn the stopper tool clockwise
fully
and lock the
cam
chain
tensioner
lifter
by
pushing
the
handle.
TOOL
:
Ten
sio
nar
stopper
070MG-00101DO
or
07AMG-001A
100
(U.S.A.
only)
CYLINDER HEADIVALVES
TENSIONER
STOPPER
A
tool
ca
n
easily
be
made
fr
om
a
thin
(1
mm
thick
)
~=
=================
=;
piece
of
steel
as
shown.
Insert the special tool i
nto
the
sprocket
, over
the
gasket surface and loosen the
one
cam
sproc
ket
bolt.
When
the
decomp
ressor
cam
assembly
will
be
disassembled,
loosen
the
mounting
bolt,
but
do
n
ot
r
emove
it yet.
TOOL:
Cam s
procket
holder
07AMB-MEBA100 (U.S.A.
only)
8.5 m
i
0
m~
Remove
the
special tool,
turn
the
crankshaft
clock-
I
~
;~E;:;~
wise
one
turn
and reinsert
the
spedal
tool
int
o
the
sprocket. R
emove
the
other
cam
sprocket
bolt.
Then r
emove
the
another
cam
sprocket
bolt
using
the
same
procedure
as
removal
of
the
othe
r
cam
sprocket
bolt.
Remove
the
cam sprocket
from
the
camshaft.
and
suspend the
cam
chain
wit
h a piece
of
wi
re
to
pre-
vent
it
from
falling
into
the
crankcase.
Make sure
the
piston
is at TDC
(Top
Dead Center)
on
"',.,.
...
"'
the
comp
ression stroke.
Loosen the
camshaft
holder
bolts
in a crisscross
pane
rn
in
two
or
three
steps.
Remove
the
camshaft
h
older
assembly
.
Valve
lifters
are installed
into
the
camsha
ft
holder
assembly.
The
shims
may
stick
to
the
inside
of
the
valv
e
lift
-
ers. Do
not
allow
the
shims
to
fall
into
the
crank-
case.
19 mm
12
mm
+
3.5 m m
r
9-9

Table of Contents

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Honda CRF450R 2007 Specifications

General IconGeneral
Engine Type449cc liquid-cooled single-cylinder four-stroke
Bore x Stroke96.0mm x 62.1mm
Compression Ratio12.0:1
Transmission5-speed
Final Drive#520 chain; 13T/48T
Front Suspension47mm inverted Showa cartridge fork with 16-position rebound and 16-position compression damping adjustability; 12.4 inches travel
Front BrakeSingle 240mm disc with twin-piston caliper
Rear BrakeSingle 240mm disc
Front Tire80/100-21
Rear Tire110/90-19
Wheelbase58.3 inches
Seat Height37.6 inches
Fuel Capacity1.9 gallons
InductionKeihin 40mm carburetor
IgnitionCDI
Rear SuspensionPro-Link Showa single shock with spring preload, 17-position rebound damping adjustability, and compression damping adjustment
Trail4.6 inches

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