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Honda CRF450R 2007 Service Manual

Honda CRF450R 2007
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GENERAL INFORMATION
FR
O
NT
WHEEU
SUSPENSION
/$
TE
ERING
ITEM
Q'TY
THREAD
TORQU
E
REMAR
KS
DIA. (
mm
)
N
'm
(kgf
'm,
Ibf
·
ft
)
Front axle
nut
1 16
88
(9.0. 65)
Front axle
holder
bolt
4
8
20 (2.0. 15)
Front spoke
36
BC3.5 3.68
(0
.4,
2.71
Front
rim
lock
1
8
12
(1.2. 9)
Front brake disc
nut
6
6
16
(1.6,12)
NOTE
4
Steering
stem
nut
1
26
108 '11.0, 80)
Steering
stem
adjusting
nut
1
30
See
page
14·51
Fork t
op
bridge
pinch b
olt
4 8 22 (2.2. 16)
Fork
bonom
bridge
pinch
bolt
4
8
20 (2.0, 15)
Fork
cap
2
39
30
(3. 1, 22)
Fork
cen
ter
bolt
2
22
69
(7.0, 51)
Fork center
bolt
lock
nut
2
12 22 (2.2, 16)
Pressu re release
screw
2 5
1
.2
(0. 1, 0.9)
Fork
damper
2 50
34
(3.5, 25)
Fork
protector
mounting
bolt
6
6 7
(0.7,
5.2) NOTE 2
Front brake disc
cover
bolt
2 6
13
(1.3,10)
Handlebar
upper
holder
bolt 4 B
22 (2.2, 16)
Handle
bar
lower
holder
nut
2
10
44
(4.5, 32)
NOTE
4
Clutch lever
pivot
bolt
1 6 See page
14
-52
NOTE
6
Clutch
lever
pivot
nut
1 6
10
(1.0, 7)
NOTE
4
Engine st
op
button
screw
1 4
1.5 (0.2,
1.1
)
Engine starter switch
hou
sing
sc
r
ew
2 4
1.15
(0.1,0.8)
Thronle
bolt
(t
hronle
si
de
) 1 6
4
(0.
4, 3.0)
Tripmeter cable cl
amp
screw 2 4
0.7 (0.1, 0.5)
Steering
damper
mounting
bolt
(After '07) 2 7
20 (2.0, 15)
NOTE
2
REAR
WHEEL/SUSPENSION
ITEM
a 'TY
THREAD
TORQUE
REMARKS
DIA
. (
mm
J N'm (k
gf'
m,
IbUt
)
Rear axle
nut
1
22 1
28\13.
1, 94)
NOTE
4
Rear s
pok
e
32
4.5
3.7 (0.4,
2.
7)
Rear
rim
lock 1 8
12
(1.2,
9)
Rear brake disc
nut
6
6
16
(
1.6
,
12
) NOTE 4
Driven sprocket
nut
6 8
32 (3.3, 24)
NOTE
4
Rear wheel
bearing retainer
1 50
44 (4.5, 32)
Swingarm
pivot
nut
1
14
88 (9.0, 65)
NOTE
4
Shock
arm
nut
(swingarm
side)
1
12 53 (5.4, 39)
NOTE
1,4
(sho
ck
link
side) 1
12
53 (5.4, 39)
NOTE
1,4
Shock l
ink
nut
(
frame
side) 1
12
53 (5.4, 39)
NOTE
1,4
Shodc absorber
upper
mounting
n
ut
1
10
44 (4
.5,
32)
NOTE
4
Shodc
absorber
lower
mo
unting
nut
1
10
44 (4.5, 32)
NOTE
4
Shodc
absorber spring lock
nut
1
60
44 (4.5. 32)
Orive chain slider screw
3 5
4.2 (0.4.
3.
1)
NOTE
2
Drive chain r
olle
r
bolt
1 B
12
(1.2.
9)
Drive chain
roller
nut
1
6
12
(
1.2
.9)
NOTE
4
Drive chain
guide
mo
unti
ng bolVnut 2 6
12
(
1.2
.
9)
NOTE
4
Drive chain adjuster lock
nut
2 8
27 (2.8, 20)
NOTE
8
Shock absorber
damper
rod
end
nut
1
12
37 (3.8, 27)
NOTE
3
Shock absorber
compression
damp
ing adjuster 1
27
29
(3.0. 21)
NOTE
3
left
step bracket mo
unting
(u
pper) 1 12
55
(5
.
6,
41)
bolt
(lower) 1 8
30 (3. 1. 22)
1-19

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Honda CRF450R 2007 Specifications

General IconGeneral
Engine Type449cc liquid-cooled single-cylinder four-stroke
Bore x Stroke96.0mm x 62.1mm
Compression Ratio12.0:1
Transmission5-speed
Final Drive#520 chain; 13T/48T
Front Suspension47mm inverted Showa cartridge fork with 16-position rebound and 16-position compression damping adjustability; 12.4 inches travel
Front BrakeSingle 240mm disc with twin-piston caliper
Rear BrakeSingle 240mm disc
Front Tire80/100-21
Rear Tire110/90-19
Wheelbase58.3 inches
Seat Height37.6 inches
Fuel Capacity1.9 gallons
InductionKeihin 40mm carburetor
IgnitionCDI
Rear SuspensionPro-Link Showa single shock with spring preload, 17-position rebound damping adjustability, and compression damping adjustment
Trail4.6 inches

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