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Honda CRF450X 2005 User Manual

Honda CRF450X 2005
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CYLINDER
HEADIV
ALVES
Blowout
all oil passages in the cylinder head
with
compressed air.
Install the spring seat and new stem seal.
Lubricate the valve stem sliding surface
with
molyb-
denum
oil sol
ution
.
Insert the valves
into
the
guide
whi
le
turning
it
slowly to avoid damage to the stem seal.
Install the
va
lve springs
with
the
tightly
wound
coils
facing the combustion chamber.
Install the spring retainer.
NOTE:
Do
not
confuse the intake
spring
retainers and
exhaust
spring
retainers. The intake
spring
retainer
has a flat surface and the exhaust
spring
retainer
has a chamfered edge.
Gresse
IlIecolters Install the valve coners using the special
tools
as
to
ease
ins/allation. shown.
To
preV6n1loss
of
TOOLS
:
16nsion, do
no
r Valve s
prin
g co
mp
ressor
compress
rhe
valve
Valve s
pring
co
mp
ressor
spnngs
more
than
atta
c
hm
e
nt
necessary.
NOTE;
07750010000
01959·
KM
3
0101
Do
not
confuse
the
intake cotters and
exhaust
cot-
ters. The intake cotters are long and exhaust
cotte
rs
are short.
9-34
SPRING SEAT
-:7J
VALVE
fI
=Z
, ;
EXHAUST
VALV
E
SPR
I
NG
IN:
IN:
VALVE SPRING
INTAKE VALVE
EX:
,
COTTERS
EX:
00

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Honda CRF450X 2005 Specifications

General IconGeneral
Engine Type449cc liquid-cooled single-cylinder four-stroke
Bore x Stroke96.0mm x 62.1mm
Compression Ratio12.0:1
Valve TrainUnicam, four-valve
TransmissionWide-ratio five-speed
Front BrakeSingle 240mm disc with twin-piston caliper
Rear BrakeSingle 240mm disc
Front Tire80/100-21
Rear Tire110/100-18
Wheelbase58.3 inches
Seat Height37.6 inches
Fuel Capacity1.9 gallons
IgnitionSolid-state CD with electronic advance
Final Drive520 O-ring-sealed chain
Front Suspension47mm inverted Showa cartridge fork with 16-position rebound and 16-position compression damping adjustability; 12.4 inches travel
Rear SuspensionPro-Link Showa single shock with spring preload, 17-position rebound damping adjustability, and compression damping adjustment separated into low-speed (13 positions) and high-speed (3.5 turns); 12.4 inches travel
InductionKeihin 40mm flat-slide carburetor

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