Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com i
CONTENTS
IMPORTANT SAFETY INSTRUCTIONS ....................................................................... 1-1
SAFETY MESSAGES ..............................................................................................................................1-1
WARRANTIES ............................................................................................................... 2-1
NORTHSHORE POWER SYSTEMS CONSUMER LIMITED WARRANTY ............................................2-1
NORTHSHORE POWER SYSTEMS EVAPORATIVE EMISSIONS CONTROL WARRANTY ................2-2
NORTHSHORE POWER SYSTEMS REPLACEMENT PARTS LIMITED WARRANTY .........................2-4
SPECIFICATIONS AND WIRING DIAGRAM ................................................................ 3-1
SPECIFICATIONS ....................................................................................................................................3-1
BOLT AND FASTENER TORQUE INFORMATION .................................................................................3-2
WIRING DIAGRAM ..................................................................................................................................3-3
COMPONENTS .............................................................................................................. 4-1
PREPARING FOR SERVICE ......................................................................................... 5-1
REQUIRED TOOLS .................................................................................................................................5-1
TRANSPORTING GENERATOR .............................................................................................................5-1
SERVICE REPAIR TIME ANALYSIS & FLAT RATE SCHEDULE ............................... 6-1
MAINTENANCE ............................................................................................................. 7-1
CONSUMER MAINTENANCE SCHEDULE .............................................................................................7-1
CLEANING FUEL SEDIMENT CUP .........................................................................................................7-3
CLEANING SPARK ARRESTOR SCREEN .............................................................................................7-3
BATTERY SERVICE ................................................................................................................................7-4
TROUBLESHOOTING ................................................................................................... 8-1
ELECTRICAL DIAGNOSTICS ..................................................................................................................8-2
SERVICE AND DISASSEMBLY .................................................................................... 9-1
FUEL TANK SYSTEM ..............................................................................................................................9-1
EMISSIONS CONTROL SYSTEM ...........................................................................................................9-2
MUFFLER .................................................................................................................................................9-3
ENGINE AND ALTERNATOR ..................................................................................................................9-4
ALTERNATOR .........................................................................................................................................9-5
CONTROL PANEL ...................................................................................................................................9-8
WHEEL, LEG, & HANDLE ASSEMBLY ...................................................................................................9-9
INDEX .......................................................................................................................... 10-1