3 - 1
Section 3 Routine Maintenance
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Section 3
3 - 1
Issue 1
Service Schedules
A badly maintained machine is a danger to the operator and the people working around him. Make sure that the regular
maintenance and lubrication jobs listed in the service schedules are done to keep the machine in a safe and efficient working
condition.
Apart from the daily jobs, the schedules are based on machine running hours. Keep a regular check on the hourmeter
readings to correctly gauge service intervals. Do not use a machine which is due for a service. Make sure any defects found
during the regular maintenance checks are rectified immediately.
!!
WARNING
Maintenance
Maintenance must be done by suitably qualified personnel. Before attempting any maintenance work, make sure the
machine is safe. Park on level ground. If it is necessary to work with the loader arms raised, then the loader arm safety
strut must be fitted as shown in Loader Arm Safety Strut in MAINTENANCE section.
2-3-1-1
Calendar equivalents:
10 Hours = Daily 50 Hours = Weekly 500 Hours = Six Months
1000 Hours = Yearly 2000 Hours = 2 Years
Pre-start Cold Checks Operation 10 50 †100 500 1000 2000
Service Points and Fluid Levels Hr Hr Hr Hr Hr Hr
ENGINE
Engine Mount Security ! - Check "" ""
Oil Level - Check ""
Oil and Filter # - Change "" ""
Fuel Filter - Change "" ""
Air Cleaner Dust Valve - Clean """
Air Cleaner Outer Element $ - Change """
Air Cleaner Inner Element - Change "
Valve Clearances ! - Check and Adjust "
External Oil Leaks - Check """ " " "
Fan Belt Tension/Condition - Check "" " " "
Fuel Sedimenter and Filter - Drain "" " " "
Coolant Level and Antifreeze Strength - Check """ " " "
Pre-cleaner - Clean (if fitted) """ " " "
Radiator Hose - Condition - Check "" ""
TRANSMISSION AND AXLES
Drive/Steer Axle Oil Level % - Check "
Drive/Steer Axle Oil - Change """
Steer Hub Oil Level %& - Check "
Steer Hub Oil - Change "" ""
Drive Shafts (including P.T.O. if fitted) - Security/Grease "" " " "
Oil Filter - Change "" ""
Steering Swivels - Grease """
Transmission Oil Level - Check """ "
Transmission Oil ' - Change ""
Axles/Hubs/Transmission for Leaks % - Check "" " " "
Power Take Off Gearbox (if fitted) for Leaks/Oil Level % - Check "" " " "
Power Take Off Gearbox Oil (if fitted) - Change """
Steer Axle Pivots and Linkages - Grease/Check """ " " "
Tyre Pressures/Condition - Check """ " " "
Wheel Nut Security ( - Check """ " " "
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