About the Product
Installation and Removal
15 9831/0650-3 15
Installation and Removal
Installation
Site Installation
The generating set should be located on suitable foundations. A level concrete surface designed to carry the
weight of the generating set is ideal (if unsure contact a structural engineer). All electrical and fuel ducting
to and from the machine should be professionally installed. All wiring to the terminal box, and through other
panels should be installed using the appropriate cable glands.
The generating set should be located to provide suitable access for regular maintenance, servicing and repair
work.
The generating set should only be lifted using the designed single point lift bracket if installed, or the lifting
points in the base utilising certified lifting equipment with spreaders. Do not lift the unit by the alternator or
engine lifting eyes. These are designed only to carry the weight of the specific unit (engine or alternator) and
not for the weight of the fully assembled generating set.
Remote Fuel Tank Installation
If a remote fuel tank is used to supply fuel to the generator this must be located in close proximity to the
generator. If the tank is installed significantly below the level of the generator, or if long and/or narrow bore
hoses are used for the fuel feed hose then fuel starvation may result. This is identified by decreased power
and excessive smoke.
If the remote tank is installed above the level of the generator this will restrict the fuel return system and overload
the fuel injection equipment, this may cause significant damage to the engine fuel system.
Care must be taken when connecting a remote tank. All connections must be securely attached and fully sealed.
Air ingress caused by poor connections can cause significant damage to the fuel injection pump on the engine
and normally results in engine hunting and smoking.
The back pressure in any installed system must be checked to be within limits for the generator otherwise it
could result in damage to the unit.
Electrical installation should be carried out in accordance with JCB schematics supplied with the specific
generating system and by suitably qualified personnel only. If in doubt about any aspect of installation contact
your JCB dealer.
Outdoor Installations
Generator sets which are installed outdoors (excluding soundproof sets, that are intended for such
applications), must be located in a place which is protected against weather conditions, dust, etc. as much
as possible.
For temporary installations, the generator set can rest on a well-levelled surface. For long-term installations,
it is advisable to build a concrete base.
Adequate airflow is critical to the correct operation of the generating set. Outdoor installation should allow
for suitable clearance between air inlets and outlets to maintain the correct ventilation. As a guideline when
installing a containerised set outdoors maintain a clearance of at least 1.5m around the unit. This is for guidance
only. For more detailed information contact your JCB dealer. It is also important to note that placing the unit
close to solid surfaces e.g. concrete walls may cause an increase in noise and cooling problems.
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