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RTFL 926
jcb RTFL 926 User Manual
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Routine Maintenance
Prepar
e the Machine for Maintenance
106
106
981
1/5700-7
7
V
ent the hydraulic system. Refer to
Hydraulic
System, Releasing the Hydraulic Pressure
.
8
Check the support chain(s) for total safety
.
Fig
70. T
ypi
cal Duplex Mast
Fig
71. T
ypical T
riplex Mast
115
117
Table of Contents
Table of Contents
3
Safety Notices
9
Important Information
9
The Operator Manual
9
Safety Warnings
9
Introduction
11
About this Manual
11
Machine Model and Serial Number
11
Using this Manual
11
Left Side, Right Side
11
Cab/Canopy
11
Cross References
11
Machine Description
12
The JCB Rough Terrain Fork Lift
12
Intended Use
12
Component Locations
12
Safety Check List
15
Safety - Yours and Others
15
General Safety
15
Operating Safety
17
Maintenance Safety
21
Safety Labels
26
Introduction
26
Safety Label Identification
27
Identifying Your Machine
29
Machine Identification Plate
29
Component Identification Plates
31
ROPS/FOPS Certification Plate
33
Machine Security
34
Introduction
34
JCB Plantguard
34
Construction Equipment Security and Registration Scheme (CESAR)
34
Introduction
35
Before Entering the Cab
36
Entering and Leaving the Cab
37
Doors and Windows
38
Opening and Closing the Doors
38
Seat Controls
39
Introduction
39
Basic Seat
39
Basic Seat (Type 2)
40
Suspension Seat (Option)
40
Seat Belt
41
Inertia Reel Seat Belt
41
Cab Layout
42
Component Key
43
Drive Controls, Switches and Instruments
44
Drive Controls
44
Switches
46
Instrument Panel
51
Air Conditioning and Heater Controls
53
Operating Levers
54
Introduction
54
Mast Controls
55
Auxiliary Controls
56
Sideshift Carriage (if Fitted)
57
Safety Equipment
58
Control Locks
58
Beacon
59
Fire Extinguisher (if Fitted)
60
Before Starting the Engine
61
Starting the Engine
63
Preparing the Machine for Travel
64
Introduction
64
Preparing for Road Travel
64
Site Travel Position
65
Getting the Machine Moving
66
Operating Practices
66
Operating Procedure
67
Stopping and Parking the Machine
68
Working with the Machine
70
Operating Practices and Site Safety
70
Clothing and Safety Equipment
70
Danger Zone
70
Log Moving/Handling
70
Safety Practices
70
Working with the Mast
72
Use of Machines on Gradients or Slopes
83
Operating Environment
85
Operating in Low Temperatures
85
Operating in High Temperatures
85
Refuelling a Machine
86
Low Fuel Levels
86
Filling the Tank
86
Moving a Disabled Machine
88
Towing and Retrieval
88
Recovery Hitch
88
Transporting the Machine
89
Loading a Machine on to a Transporter
89
Unloading a Machine from the Transporting Vehicle
92
Lifting a Machine
94
Storage of the Machine
95
Introduction
95
Storage Area
95
Prepare the Machine for Storage
95
Put the Machine into Storage
95
During Storage
95
Take the Machine out of Storage
96
Routine Maintenance
97
Service Requirements
97
Introduction
97
Owner/Operator Support
97
Service/Maintenance Agreements
97
Initial Service and Inspection
97
Fit for Purpose Tests for Lifting Equipment
98
Obtaining Replacement Parts
98
Health and Safety
99
Lubricants
99
Battery
101
Service Schedules
103
Introduction
103
How to Use the Service Schedules
103
Calendar Equivalents
103
Pre-Start Cold Checks, Service Points and Fluid Levels
104
Functional Test and Final Inspection
107
Fluids, Lubricants and Capacities
109
Coolant Mixtures
110
Fuels
111
Prepare the Machine for Maintenance
114
Introduction
114
How to Make the Machine Safe (Mast Lowered)
115
How to Make the Machine Safe (Mast Lifted)
115
Cleaning the Machine
118
Introduction
118
Preparing the Machine for Cleaning
118
Cleaning the Machine
119
Checking for Damage
121
Check the Machine Body and Structure
121
Check the Tyres
121
Check the Seat and Seat Belt
121
Check the Hydraulic Hoses and Fittings
121
Check the Electrical Circuits
122
Checking the ROPS/FOPS Structure
122
Check the Screen Guard and Load Backrest Extension (if Fitted)
122
Greasing
123
Introduction
123
Preparing the Machine for Greasing
123
Daily
124
250 Hours
128
Oiling
129
Park Brake Cable
129
Control Levers
129
Cylinder Bores and Rods
130
Access Panels
131
Introduction
131
Engine Cover
131
Engine Side Panels
132
Brakes
133
Park Brake
133
Foot Brake
135
Electrical System
136
Battery
136
Jump Starting the Engine
138
Fuses
140
Link Box Fuses
141
Relays
142
Engine
144
Oil and Filter
144
Cooling System
146
Front End Accessory Drive Belt
148
Air Filter
150
Fuel System
152
Introduction
152
Water Separator and Engine Fuel Filter
152
Bleeding the Fuel System
156
Hydraulic System
157
Introduction
157
Releasing the Hydraulic Pressure
158
Oil and Filter
159
Transmission
161
Gearbox
161
Axles
163
Tyres and Wheels
166
Tyre Inflation
166
Changing a Wheel
167
Forks
169
Inspecting the Forks
169
Changing the Forks
169
Windscreen Washer
171
Checking the Level
171
Fire Extinguisher (if Fitted)
172
Checking the Fire Extinguisher
172
Optional Attachments
173
Introduction
173
Attachments for Your Machine
174
Connecting/Disconnecting Hydraulic Hoses
175
Introduction
175
Connecting the Hydraulic Hoses
175
Disconnecting the Hydraulic Hoses
176
Quick Release Couplings
177
Work Platforms
179
Specifications
181
Static Dimensions
181
All Models
181
Performance Dimensions
183
Lift Performance
183
Maximum Wading Depth
186
Noise Data
187
Introduction
187
All Machines
187
Vibration Data
188
Introduction
188
All Models
189
Tyre Sizes and Pressures
190
Introduction
190
Specifications
191
Warranty Information
193
Machine Service Record Sheet
193
Registration Information
195
European Community Standards
197
EC Declaration of Conformity
197
Introduction
197
Explanation of the EC Declaration of Conformity
199
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jcb RTFL 926 Specifications
General
Brand
jcb
Model
RTFL 926
Category
Forklifts
Language
English
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