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24 - English

7 Repair instructions

Repair Instructions

Contents

7.1 Dismantling the starter ....................................................................................................25

7.2 Replacing a broken or worn starter cord ........................................................................26

7.3 Tensioning the return spring ...........................................................................................26

7.4 Replacing a broken return spring ...................................................................................27

7.5 Starter assembly..............................................................................................................27

7.6 Dismantling the ignition module and ywheel .................................................................28

7.7 Assembling the ignition module and ywheel .................................................................29

7.8 Dismantling the centrifugal clutch ...................................................................................30

7.9 Assemby of centrifugal clutch .........................................................................................31

7.10 Dismantling the oil pump and screen .............................................................................31

7.11 Assembling the oil pump and screen ..............................................................................32

7.12 Dismantling the intake system ........................................................................................32

7.13 Assembling the intake system ........................................................................................33

7.14 Carburettor .....................................................................................................................34

7.15 Tank unit .........................................................................................................................42

7.16 Venting the fuel tank .......................................................................................................42

7.17 Vibration damping system ..............................................................................................43

7.18 Replacing the fuel lter ...................................................................................................44

7.19 Replacing the fuel hose/return hose ...............................................................................44

7.20 Replacing the fuel pump ..................................................................................................44

7.21 Heated handles and carburettor heating .........................................................................45

7.22 Dismantling the piston and cylinder ................................................................................52

7.23 Assembling the piston and cylinder ................................................................................54

7.24 Pressure testing the cylinder ..........................................................................................55

7.25 Dismantling the crankshaft and crankcase .....................................................................56

7.26 Assembling the complete crankshaft ..............................................................................60

7.27 Replacing the bar bolt .....................................................................................................61

7.28 Repairing damaged threads ............................................................................................61

Jonsered CS 2258 Workshop Manual

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