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22 TECHNICAL DATA 129

Comfort 28 clicks

Standard 24 clicks

Sport 22 clicks

Spring preload

Comfort 7 mm (0.28 in)

Standard 7 mm (0.28 in)

Sport 7 mm (0.28 in)

Spring rate

Weight of rider: 65… 75 kg (143… 165 lb.) 66 N/mm (377 lb/in)

Weight of rider: 75… 85 kg (165… 187 lb.) 69 N/mm (394 lb/in)

Weight of rider: 85… 95 kg (187… 209 lb.) 72 N/mm (411 lb/in)

Spring length 250 mm (9.84 in)

Gas pressure 10 bar (145 psi)

Static sag 33… 35 mm (1.3… 1.38 in)

Riding sag 105… 115 mm (4.13… 4.53 in)

Fitted length 417 mm (16.42 in)

Shock absorber fluid ( p. 141) SAE 2.5

22.9 Chassis tightening torques

Spoke nipple, front wheel M4.5 6 Nm (4.4 lbf ft) –

Spoke nipple, rear wheel M4.5 6 Nm (4.4 lbf ft) –

Remaining nuts, chassis M5 5 Nm (3.7 lbf ft) –

Remaining screws, chassis M5 5 Nm (3.7 lbf ft) –

Screw, battery terminal

(All 200/250/300 models)

M5 2.5 Nm (1.84 lbf ft) –

Screw, shock absorber adjusting ring M5 5 Nm (3.7 lbf ft) –

Nut, cable on starter motor

(All 200/250/300 models)

M6 4 Nm (3 lbf ft) –

Remaining nuts, chassis M6 10 Nm (7.4 lbf ft) –

Remaining screws, chassis M6 10 Nm (7.4 lbf ft) –

Screw, ball joint of push rod on foot

brake cylinder

M6 10 Nm (7.4 lbf ft) Loctite

243™

Screw, chain sliding guard M6 6 Nm (4.4 lbf ft) Loctite

243™

Screw, front brake disc M6 14 Nm (10.3 lbf ft) Loctite

243™

Screw, rear brake disc M6 14 Nm (10.3 lbf ft) Loctite

243™

Screw, throttle grip M6 5 Nm (3.7 lbf ft) –

Nut, foot brake lever stop M8 20 Nm (14.8 lbf ft) –

Nut, rear sprocket screw M8 35 Nm (25.8 lbf ft) Loctite

2701™

Nut, rim lock M8 12 Nm (8.9 lbf ft) –

Remaining nuts, chassis M8 25 Nm (18.4 lbf ft) –

Remaining screws, chassis M8 25 Nm (18.4 lbf ft) –

Screw, bottom triple clamp

(200 XC‑W US, 250 XC‑W US,

300 EXC BR, 300 XC‑W US)

M8 15 Nm (11.1 lbf ft) –

Screw, bottom triple clamp (EXC EU,

EXC Six Days, EXC EU/AU, Six Days)

M8 15 Nm (11.1 lbf ft) –

Screw, chain sliding piece M8 15 Nm (11.1 lbf ft) –

Screw, engine brace M8 33 Nm (24.3 lbf ft) Loctite

2701™

Screw, fork stub M8 15 Nm (11.1 lbf ft) –

Screw, front brake caliper M8 25 Nm (18.4 lbf ft) Loctite

243™

Screw, handlebar clamp M8 20 Nm (14.8 lbf ft) –

Screw, side stand attachment M8 35 Nm (25.8 lbf ft) Loctite

2701™

Screw, subframe M8 35 Nm (25.8 lbf ft) Loctite

2701™

Brand	KTM
Model	25 EXC 2016
Category	Motorcycle
Language	English

KTM 25 EXC 2016 User Manual

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