Name: KTM 25 EXC 2016
Brand: KTM
Rating: 4 (1 reviews)

To Next Page

To Previous Page

5 SERIAL NUMBERS 12

5.6 Shock absorber article number

401948-10

The shock absorber part number



is stamped on the top of the shock absorber above

the adjusting ring towards the engine side.

Table of Contents4
Means of Representation7
Symbols Used7
Formats Used7
Safety Advice8
Use Definition - Intended Use8
Degrees of Risk and Symbols8
Tampering Warning8
Safe Operation9
Protective Clothing9
Work Rules9
Environment9
Owner's Manual9
Important Notes10
Manufacturer and Implied Warranty10
Operating and Auxiliary Substances10
Spare Parts, Accessories10
Service10
Figures10
Customer Service10
View of Vehicle11
View of Vehicle, Front Left (Example)11
View of Vehicle, Rear Right (Example)12
Serial Numbers13
Chassis Number13
Type Label13
Key Number (All EXC Models)13
Engine Number13
Fork Part Number13
Shock Absorber Article Number14
Controls15
Clutch Lever15
Hand Brake Lever15
Throttle Grip15
Kill Switch (All EXC Models)15
Kill Switch (All XC-W Models)16
Horn Button (All EXC Models)16
Light Switch (All EXC Models)16
Light Switch (All XC-W Models)16
Turn Signal Switch (All EXC Models)16
Emergency off Switch (EXC AU)17
Electric Starter Button (All 200/250/300 EU/US Models, 300 EXC BR)17
Electric Starter Button (EXC AU)17
Overview of Indicator Lamps (All EXC Models)17
Overview of Indicator Lamps (All XC-W Models)17
Opening the Filler Cap18
Closing the Filler Cap18
Fuel Tap19
Choke19
Shift Lever19
Kick Starter20
Foot Brake Lever20
Side Stand20
Steering Lock (All EXC Models)20
Locking the Steering (All EXC Models)21
Unlocking the Steering (All EXC Models)21
Speedometer22
Speedometer Overview22
Activation and Test22
Setting Kilometers or Miles22
Setting the Speedometer Functions23
Setting the Clock23
Viewing the Lap Time23
Display Mode SPEED (Speed)24
Display Mode SPEED/H (Service Hours)24
Setup Menu25
Setting the Unit of Measurement25
Display Mode SPEED/CLK (Time)26
Setting the Clock26
Display Mode SPEED/LAP (Lap Time)26
Viewing the Lap Time27
Display Mode SPEED/ODO (Odometer)27
Display Mode SPEED/TR1 (Trip Master 1)27
Display Mode SPEED/TR2 (Trip Master 2)28
Setting TR2 (Trip Master 2)28
Display Mode SPEED/A1 (Average Speed 1)28
Display Mode SPEED/A2 (Average Speed 2)29
Display Mode SPEED/S1 (Stop Watch 1)29
Display Mode SPEED/S2 (Stop Watch 2)29
Table of Functions30
Table of Conditions and Menu Activation31
Preparing for Use32
Advice on First Use32
Running in the Engine33
Preparing the Vehicle for Difficult Riding Conditions33
Preparing for Rides on Dry Sand34
Preparing for Rides on Wet Sand34
Preparations for Riding on Wet and Muddy Surfaces35
Preparations for Riding at High Temperatures and Low Speeds35
Preparing for Riding at Low Temperatures or in Snow36
Riding Instructions37
Checks and Maintenance Work When Preparing for Use37
Starting37
Start off38
Shifting, Riding38
Braking38
Stopping, Parking39
Transport39
Refueling40
Service Schedule41
Service Work (as Additional Order)42
Tuning the Chassis43
Checking the Basic Chassis Setting with the Rider's Weight43
Compression Damping of the Shock Absorber43
Adjusting the Low-Speed Compression Damping of the Shock Absorber43
Adjusting the High-Speed Compression Damping of the Shock Absorber44
Adjusting the Rebound Damping of the Shock Absorber44
Measuring the Sag of the Unloaded Rear Wheel45
Checking the Static Sag of the Shock Absorber45
Checking the Riding Sag of the Shock Absorber46
Adjusting the Spring Preload of the Shock Absorber46
Adjusting the Riding Sag47
Checking the Basic Setting of the Fork47
Adjusting the Compression Damping of the Fork48
Adjusting the Rebound Damping of the Fork49
Adjusting the Spring Preload of the Fork (EXC, XC-W)50
Handlebar Position51
Adjusting the Handlebar Position52
Service Work on the Chassis54
Raising the Motorcycle with a Lift Stand54
Removing the Motorcycle from the Lift Stand54
Bleeding the Fork Legs54
Cleaning the Dust Boots of the Fork Legs55
Removing the Fork Protector55
Installing the Fork Protector56
Removing the Fork Legs56
Installing the Fork Legs57
Removing the Lower Triple Clamp (200 XC-W US, 250 XC-W US, 300 EXC BR, 300 XC-W US)58
Removing the Lower Triple Clamp (EXC EU, EXC Six Days, EXC EU/AU, Six Days)59
Installing the Lower Triple Clamp59
(200 XC-W Us, 250 XC-W Us, 300 Exc Br, 300 XC-W Us)59
Installing the Lower Triple Clamp (EXC EU, EXC Six Days, EXC EU/AU, Six Days)61
Checking the Play of the Steering Head Bearing64
Adjusting the Play of the Steering Head Bearing65
Greasing the Steering Head Bearing66
Removing the Front Fender66
Installing the Front Fender67
Removing the Shock Absorber67
Installing the Shock Absorber67
Removing the Seat68
Mounting the Seat68
Removing the Air Filter Box Lid69
Installing the Air Filter Box Lid69
Removing the Air Filter69
Installing the Air Filter70
Cleaning the Air Filter and Air Filter Box70
Sealing the Air Filter Box71
Removing the Main Silencer71
Installing the Main Silencer71
Changing the Glass Fiber Yarn Filling of the Main Silencer71
Removing the Fuel Tank72
Installing the Fuel Tank73
Checking the Chain for Dirt74
Cleaning the Chain74
Checking the Chain Tension74
Adjusting the Chain Tension75
Checking the Chain, Rear Sprocket, Motor Sprocket, and Chain Guide76
Checking the Frame77
Checking the Swingarm78
Checking the Routing of the Throttle Cable78
Checking the Rubber Grip79
Additionally Securing the Rubber Grip79
Adjusting the Basic Position of the Clutch Lever79
Checking/Correcting the Fluid Level of the Hydraulic Clutch80
Changing the Hydraulic Clutch Fluid80
Removing the Engine Guard82
Installing the Engine Guard82
Brake System83
Checking the Free Travel of the Hand Brake Lever83
Adjusting Free Travel of Hand Brake Lever (All EXC Models)83
Adjusting the Basic Position of the Hand Brake Lever (All XC-W Models)83
Checking the Brake Discs84
Checking the Front Brake Fluid Level84
Adding Front Brake Fluid84
Checking the Front Brake Linings85
Changing the Front Brake Linings86
Checking the Free Travel of Foot Brake Lever87
Adjusting the Basic Position of the Foot Brake Lever87
Checking the Rear Brake Fluid Level88
Adding Brake Fluid for the Rear Brake89
Checking the Rear Brake Linings89
Changing the Brake Linings of the Rear Brake90
Wheels, Tires92
Removing the Front Wheel92
Installing the Front Wheel92
Removing the Rear Wheel93
Installing the Rear Wheel94
Checking the Tire Condition94
Checking the Tire Air Pressure95
Checking the Spoke Tension95
Electrical System97
Removing the Battery (All 200/250/300 Models)97
Installing the Battery (All 200/250/300 Models)97
Recharging the Battery (All 200/250/300 Models)98
Changing the Main Fuse (All 200/250/300 Models)99
Removing the Headlight Mask with the Headlight100
Refitting the Headlight Mask with the Headlight100
Changing the Headlight Bulb101
Changing the Turn Signal Bulb (All EXC Models)101
Checking the Headlight Setting102
Adjusting the Headlight Range102
Changing the Speedometer Battery103
Cooling System104
Checking the Antifreeze and Coolant Level104
Checking the Coolant Level105
Draining the Coolant105
Refilling with Coolant106
Tuning the Engine108
Checking the Play in the Throttle Cable108
Adjusting the Play in the Throttle Cable108
Carburetor - Idle108
Carburetor - Adjusting the Idle Speed109
Emptying the Carburetor Float Chamber110
Checking the Basic Position of the Shift Lever111
Adjusting the Basic Position of the Shift Lever111
Engine Characteristic - Auxiliary Spring (All 250/300 Models)111
Engine Characteristic - Setting the Auxiliary Spring (All 250/300 Models)112
Service Work on the Engine113
Checking the Gear Oil Level113
Changing the Gear Oil113
Draining the Gear Oil114
Refilling with Gear Oil114
Adding Gear Oil115
Cleaning, Care117
Cleaning the Motorcycle117
Checks and Maintenance Steps for Winter Operation118
Storage119
Preparing for Use after Storage119
Troubleshooting120
Technical Data122
Engine122
All 125 Models122
All 200 Models122
All 250 Models123
All 300 Models123
Engine Tightening Torques124
All 125/200 Models124
All 250/300 Models125
Capacities126
Gear Oil126
Coolant126
Fuel126
Chassis126
Electrical System127
Tires128
Fork128
EXC EU, All 200 Models128
250/300 Exc Eu/Au, XC-W Us, 300 Exc Br128
EXC Six Days EU129
250/300 Six Days129
Shock Absorber130
All 125/200 Models130
All 250/300 Models130
Chassis Tightening Torques131
Carburetor133
22.10.1 All 125 Models133
22.10.2 200 Exc Eu133
22.10.3 200 Exc au133
22.10.4 200 XC-W Us133
22.10.5 250 EXC EU, 250 EXC Six Days EU134
22.10.6 250 Exc au134
22.10.7 250 XC-W Us134
22.10.8 300 EXC EU, 300 EXC Six Days EU134
22.10.9 300 Exc au135
22.10.10 300 Exc Br135
22.10.11 300 XC-W US, 300 XC-W Six Days US135
Carburetor Tuning136
Carburetor Tuning (All 125 Models)136
Carburetor Tuning (All 200 Models)137
Carburetor Tuning (All 250 Models)138
Carburetor Tuning (All 300 EXC Eu/Au/Six Days, 300 XC-W Us/Six Days)139
Carburetor Tuning (300 EXC BR)140
General Carburetor Tuning141
Substances142
Auxiliary Substances145
Standards147
List of Abbreviations148
List of Symbols149
Yellow and Orange Symbols149
Green and Blue Symbols149
Index150

KTM 25 EXC 2016 User Manual

Table of Contents

Other manuals for KTM 25 EXC 2016

Questions and Answers:

KTM 25 EXC 2016 Specifications

Related product manuals

Brand	KTM
Model	25 EXC 2016
Category	Motorcycle
Language	English