KTM 250 XC EU 2010 User Manual

TABLE OF CONTENTS 3
Removing the headlight mask with the headlight (EXC,
EXC SIX DAYS) ............................................................. 52
Refitting the headlight mask with the headlight (EXC,
EXC SIX DAYS) ............................................................. 52
Removing the start number plate (XC‑W/XC)..................... 52
Installing the start number plate (XC‑W/XC)...................... 53
Handlebar position ........................................................ 53
Adjusting the handlebar position x................................ 53
Checking the play in the throttle cable............................. 54
Adjusting the play in the throttle cable x ....................... 54
Checking the chain for dirt ............................................. 54
Cleaning the chain......................................................... 54
Checking the chain tension ............................................ 55
Checking the rear sprocket/engine sprocket for wear ......... 55
Checking chain wear...................................................... 55
Adjusting the chain tension ............................................ 56
Adjusting the chain guide x.......................................... 57
Checking the brake discs................................................ 58
Checking the free travel of the hand brake lever ............... 58
Adjusting the basic position of the hand brake lever
(XC‑W/XC)..................................................................... 59
Adjusting free travel of hand brake lever (EXC,
EXC SIX DAYS) ............................................................. 59
Checking the front brake fluid level ................................. 59
Adding front brake fluid x ............................................ 60
Checking the front brake linings...................................... 60
Changing the front brake linings x................................. 61
Checking the free travel of the foot brake lever ................. 62
Adjusting the basic position of the foot brake lever x ...... 63
Checking the rear brake fluid level .................................. 63
Adding rear brake fluid x.............................................. 64
Checking the rear brake linings ....................................... 64
Removing the rear brake linings x ................................. 65
Installing the rear brake linings x.................................. 65
Changing the rear brake linings x.................................. 66
Removing the front wheel x.......................................... 66
Installing the front wheel x........................................... 67
Removing the rear wheel x ........................................... 68
Installing the rear wheel x............................................ 68
Checking the tire condition............................................. 69
Checking the tire air pressure ......................................... 70
Checking the spoke tension ............................................ 70
Engine characteristic - auxiliary spring
(All 250/300 models) .................................................... 71
Engine characteristic - adjusting the auxiliary spring x
(All 250/300 models) .................................................... 71
Removing the battery x (250 EXC AUS/XC‑W/XC,
all 300 models)............................................................. 72
Installing the battery x (250 EXC AUS/XC‑W/XC,
all 300 models)............................................................. 72
Recharging the battery x (250 EXC AUS/XC‑W/XC,
all 300 models)............................................................. 72
Removing a fuse (250 EXC AUS/XC‑W/XC,
all 300 models)............................................................. 73
Replacing the fuse (250 EXC AUS/XC‑W/XC,
all 300 models)............................................................. 73
Checking the headlight setting (EXC, EXC SIX DAYS)........ 74
Adjusting the headlight range (EXC, EXC SIX DAYS) ......... 74
Removing the seat ......................................................... 74
Mounting the seat ......................................................... 75
Removing the fuel tank x ............................................. 75
Installing the fuel tank x.............................................. 76
Cooling system .............................................................. 76
Checking the antifreeze and coolant level ........................ 77
Checking the coolant level.............................................. 77
Draining the coolant x.................................................. 78
Refilling with coolant x................................................ 79
Removing the main silencer............................................ 80
Installing the main silencer ............................................ 80
Glass fiber yarn filling of main silencer ............................ 80
Removing the glass fiber yarn filling of the main
silencer x ................................................................... 80
Installing the glass fiber yarn filling of the main
silencer x ................................................................... 81
Changing the glass fiber yarn filling of the main
silencer x ................................................................... 81
Removing the air filter box lid......................................... 81
Installing the air filter box lid.......................................... 81
Removing the air filter x............................................... 81
Installing the air filter x ............................................... 82
Cleaning the air filter x ................................................ 82
Adjusting the basic position of the clutch lever................. 83
Checking the fluid level of the hydraulic clutch ................ 83
Changing the hydraulic clutch fluid x............................ 84
Checking the basic position of the shift lever.................... 85
Adjusting the basic position of the shift lever x .............. 85
Carburetor .................................................................... 85
Carburetor - adjusting the idle speed x .......................... 86
Emptying the carburetor float chamber x ....................... 87
Checking the gear oil level.............................................. 88
Changing the gear oil x ................................................ 88
Draining the gear oil x ................................................. 89
Refilling with gear oil x................................................ 89
Adding gear oil x......................................................... 90
TROUBLESHOOTING......................................................... 91
CLEANING........................................................................ 93
Cleaning the motorcycle................................................. 93
STORAGE ......................................................................... 94
Storage......................................................................... 94
Putting into operation after storage ................................. 94
TECHNICAL DATA - ENGINE.............................................. 95
125 EXC EU, 125 EXC SIX DAYS EU .............................. 95
150 XC USA ................................................................. 95
All 200 models ............................................................. 96
All 250 models ............................................................. 96
All 300 models ............................................................. 97
Capacity - gear oil.......................................................... 98
Capacity - coolant.......................................................... 98
TECHNICAL DATA - ENGINE TIGHTENING TORQUES.......... 99
All 125/150/200 models ............................................... 99
All 250/300 models ...................................................... 99
TECHNICAL DATA - CARBURETOR................................... 101
125 EXC EU, 125 EXC SIX DAYS EU ............................ 101
150 XC USA ............................................................... 101
200 EXC EU ............................................................... 101
200 EXC AUS ............................................................. 101
200 XC‑W USA ........................................................... 102
250 EXC EU, 250 EXC SIX DAYS EU ............................ 102
250 EXC AUS ............................................................. 102
250 XC EU/USA.......................................................... 102
250 XC‑W USA ........................................................... 103
300 EXC EU, 300 EXC SIX DAYS EU ............................ 103
300 EXC AUS ............................................................. 103

KTM 250 XC EU 2010 Specifications

General

Brand	KTM
Model	250 XC EU 2010
Category	Motorcycle
Language	English