KTM 250 XC TPI User Manual

SERVICE WORK ON THE ENGINE 17
117
V01726-10
–
Mount throttle valve body
6
.
– Remove the locking piece and position the subframe.
Info
Pay attention to intake flange
5
.
–
Position and tighten clamps
4
of the throttle valve body.
Guideline
Screw, intake
flange/reed valve
housing
M6 6 Nm (4.4 lbf ft)
V01722-10
–
Mount and tighten screws
2
.
Guideline
Screw, sub-
frame bottom
M8x18 30 Nm (22.1 lbf ft)
Loctite
®
2701™
–
Remove screws
3
.
–
Mount and tighten screws
3
.
Guideline
Screw, sub-
frame top
M8x20 35 Nm (25.8 lbf ft)
Loctite
®
2701™
V01721-10
– Position the frame protector.
–
Mount and tighten screw
1
with the washer.
Guideline
Remaining screws,
chassis
M5 5 Nm (3.7 lbf ft)
– Mount the cable ties.
Finishing work
– Remove the motorcycle from the lift stand. ( p. 47)
– Install the air filter box cover. ( p. 61)
– Install the fuel tank. ( p. 67)
– Add 2-stroke oil. ( p. 31)
– Prime the oil pump. ( p. 113)
– Mount the seat. ( p. 59)
– Install the main silencer. ( p. 64)

KTM 250 XC TPI Specifications

General

Displacement	249 cc
Bore x Stroke	66.4 mm x 72 mm
Transmission	6-speed
Starter	Electric starter
Front Brake	Disc brake, 260 mm
Rear Brake	Disc brake, 220 mm
Engine Type	2-stroke
Fuel System	TPI (Transfer Port Injection)
Frame	Central Tube Frame, Made of Chrome Molybdenum Steel
Front Suspension	WP Xplor 48, USD fork
Rear Suspension	WP XPLOR Shock with Linkage
Fuel Capacity	8.5 liters