KTM 250 XC TPI User Manual

11 SERVICE WORK ON THE CHASSIS
74
V01666-10
Main work
– Check the throttle cable routing.
Both throttle cables must be routed, side by side, on the
back of the handlebars, above the fuel tank bracket on the
right of the frame to the throttle valve body. Both throttle
cables must be secured behind the rubber strap of the fuel
tank support.
» If the throttle cable routing is not as specified:
– Correct the throttle cable routing.
Finishing work
– Install the fuel tank. ( p. 67)
– Mount the seat. ( p. 59)
11.41 Checking the rubber grip
401197-01
– Check the rubber grips on the handlebar for damage, wear,
and looseness.
Info
The rubber grips are vulcanized onto a sleeve on the
left and onto the handle tube of the throttle grip on the
right. The left sleeve is clamped onto the handlebar.
The rubber grip can only be replaced with the sleeve or
the throttle tube.
» If a rubber grip is damaged or worn:
– Change the rubber grip.
V01729-10
–
Check that screw
1
is firmly seated.
Guideline
Screw, fixed
grip
M4 5 Nm (3.7 lbf ft)
Loctite
®
243™
Diamond
A
must be positioned visibly as shown in the fig-
ure.

KTM 250 XC TPI Specifications

General

Displacement	249 cc
Bore x Stroke	66.4 mm x 72 mm
Transmission	6-speed
Starter	Electric starter
Front Brake	Disc brake, 260 mm
Rear Brake	Disc brake, 220 mm
Engine Type	2-stroke
Fuel System	TPI (Transfer Port Injection)
Frame	Central Tube Frame, Made of Chrome Molybdenum Steel
Front Suspension	WP Xplor 48, USD fork
Rear Suspension	WP XPLOR Shock with Linkage
Fuel Capacity	8.5 liters