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450 SMR 2008
KTM 450 SMR 2008 User Manual
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GENERAL
TIPS
AND
HINTS
ON
PUTTING
INTO
OPERATION
14
Running
in
the
engine
ಥ
During
the
running-in
phase,
do
not
exceed
the
specified
engine
speed
and
engine
performance.
Specification
Maximum
engine
speed
During
the
first
3
service
hours
7000
rpm
Maximum
engine
performance
during
the
running-in
period
During
the
first
3
service
hours
싨
50
%
During
the
next
12
service
hours
싨
75
%
ಥ
Avoid
fully
opening
the
throttle!
15
17
Table of Contents
Table of Contents
4
Means of Representation
6
Important Notes
7
View of Vehicle
9
View of Vehicle, Front Left Side
9
View of Vehicle, Rear Right Side
10
Location of Serial Numbers
11
Chassis Number
11
Type Label
11
Engine Number
11
Fork Part Number
11
Shock Absorber Part Number
11
Operating Elements
12
Clutch Lever
12
Hot Start Lever
12
Hand Brake Lever
12
Short Circuit Button
12
Electric Starter Button
12
Fuel Tap
13
Opening Filler Cap
13
Closing Filler Cap
13
Choke
13
Shift Lever
14
Foot Brake Pedal
14
Plug-In Stand
14
General Tips and Hints on Putting into Operation
15
Advice on First Use
15
Running in the Engine
16
Riding Instructions
17
Checks before Putting into Operation
17
Starting
17
Starting up
18
Shifting, Riding
18
Braking
18
Stopping, Parking
18
Refueling
19
Greasing and Service Table
20
Important Maintenance Work to be Carried out by an Authorized KTM Workshop
20
Important Maintenance Work to be Carried out by an Authorized KTM Workshop. (as Additional Order)
21
Important Checks and Maintenance Work to be Carried out by the Rider
21
Maintenance Work on Chassis and Engine
23
Jacking up the Motorcycle
23
Removing the Motorcycle from the Work Stand
23
Checking the Basic Chassis Setting with the Rider's Weight
23
Compression Damping of Shock Absorber
23
Adjusting High-Speed Compression Damping of the Shock Absorber
23
Adjusting the Low-Speed Compression Damping of the Shock Absorber
24
Adjusting Rebound Damping of the Shock Absorber
24
Measuring Rear Wheel Sag Unloaded
25
Checking Static Sag of the Shock Absorber
25
Check the Riding Sag of the Shock Absorber
25
Adjusting Spring Preload of the Shock Absorber
26
Adjusting Riding Sag
26
Removing the Shock Absorber
27
Installing Shock Absorber
27
Checking Basic Setting of Fork
27
Adjusting Compression Damping of Fork
27
Adjusting Rebound Damping of Fork
28
Bleeding Fork Legs
28
Cleaning Dust Boots of Fork Legs
28
Removing the Fork Protector
29
Installing the Fork Protector
29
Checking Play of Steering Head Bearing
29
Adjusting Play of Steering Head Bearing
30
Fork Offset
30
Setting the Fork Offset
31
Removing the Fork Legs
31
Installing the Fork Legs
31
Removing the Lower Triple Clamp
32
Installing the Lower Triple Clamp
32
Greasing the Steering Head Bearing
33
Dismounting the Front Fender
33
Installing the Front Fender
33
Dismount the Start Number Plate
34
Fitting the Start Number Plate
34
Handlebar Position
34
Adjusting Handlebar Position
34
Checking Gas Bowden Cable Route
35
Checking Play in the Gas Bowden Cable
35
Adjusting the Gas Bowden Cable Play
35
Checking Chain Dirt
36
Cleaning the Chain
36
Checking the Chain Tension
36
Checking the Chain Tension When Fitting Rear Wheel
37
Checking the Rear Sprocket / Engine Sprocket for Wear
37
Checking Chain Wear
37
Adjusting the Chain Tension
38
Adjusting Chain Tension - after Checking
39
Adjusting Chain Tension - Fitting Rear Wheel
39
Adjusting Chain Guide
40
Brake Fluid Reservoir
40
Brake Calipers
40
Checking Brake Discs
40
Checking Free Play of Hand Brake Lever
41
Adjusting Basic Position of Handbrake Lever
41
Checking Front Brake Fluid Level
41
Topping up the Front Brake Fluid
42
Checking the Front Brake Linings
42
Removing Front Brake Linings
43
Mounting Front Brake Linings
43
Changing the Front Brake Linings
44
Checking Free Play of Foot Brake Lever
45
Adjusting Basic Position of Footbrake Lever
45
Checking the Rear Brake Fluid Level
45
Adding Rear Brake Fluid
46
Checking Rear Brake Linings
46
Removing Rear Brake Linings
47
Installing the Rear Brake Linings
47
Changing the Rear Brake Linings
48
Removing Front Wheel
48
Fitting Front Wheel
49
Removing Rear Wheel
50
Fitting Rear Wheel
50
Tire Condition Checking
51
Checking Tire Air Pressure
51
Removing the Battery
52
Installing the Battery
52
Recharging the Battery
53
Removing a Fuse
54
Replacing the Fuse
54
Ignition Curve Plug Connection
54
Changing the Ignition Curve
54
Removing the Seat
55
Mounting the Seat
55
Dismounting the Fuel Tank
55
Installing the Fuel Tank
56
Cooling System
57
Checking Antifreeze and Coolant Level
57
Checking the Coolant Level
57
Draining Coolant
58
Refilling Coolant
58
Removing Main Silencer
59
Fitting the Main Silencer
59
Glass Fiber Yarn Filling of Main Silencer
59
Removing Glass Fiber Yarn Filling of Main Silencer
59
Fitting Glass Fiber Yarn Filling of Main Silencer
60
Changing Glass Fiber Yarn Filling of Main Silencer
60
Dismounting the Air Filter Box Lid
60
Installing the Air Filter Box Lid
60
Removing the Air Filter
60
Installing the Air Filter
61
Cleaning Air Filter
61
Adjusting Basic Position of Clutch Lever
61
Checking Fluid Level of Hydraulic Clutch
62
Changing Fluid Level of Hydraulic Clutch
62
Carburetor - Idle
63
Carburetor - Adjusting Idle
63
Emptying the Carburetor Float Chamber
64
Checking Engine Oil Level
64
Changing Engine Oil and Oil Filter, Cleaning Oil Screen
65
Draining Engine Oil
65
Cleaning the Oil Screen
65
Removing the Oil Filter
66
Mounting Oil Filter
66
Filling up with Engine Oil
66
Topping up Engine Oil
67
Checking Spoke Tension
52
Troubleshooting
68
Cleaning
70
Cleaning Motorcycle
70
Storage
71
Putting into Operation after Storage
71
Technical Data - Engine
72
Capacity - Engine Oil
72
Capacity - Coolant
72
Technical Data - Engine Tightening Torques
73
Technical Data - Carburetor
75
Technical Data - Chassis
76
Capacity - Fuel
77
Technical Data - Fork
78
Capacity - Fork Oil
78
Technical Data - Shock Absorber
79
Technical Data - Chassis Tightening Torques
80
Wiring Diagram
82
Substances
84
Auxiliary Substances
86
5
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KTM 450 SMR 2008 Specifications
General
Brand
KTM
Model
450 SMR 2008
Category
Motorcycle
Language
English
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