50 SX Mini

KTM 50 SX Mini User Manual

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OWNER'S MANUAL 2011

50 SX

50 SX Mini

Art. no. 3211593en

Table of Contents

Table of Contents4
Means of Representation6
Important Information7
View of Vehicle9
- View of the Vehicle from the Left Front (Example)9
- View of the Vehicle from the Right Rear (Example)10
Serial Numbers11
- Chassis Number11
- Engine Number11
- Shock Absorber Part Number11
Controls12
- Throttle Grip12
- Hand Brake Lever12
- Kill Switch12
- Opening Filler Cap12
- Closing Filler Cap12
- Opening Oil Tank Cap (50 SX Mini)13
- Closing Oil Tank Cap (50 SX Mini)13
- Fuel Tap13
- Choke (50 SX)13
- Choke (50 SX Mini)13
- Kickstarter14
- Foot Brake Lever14
- Plug-In Stand14
Putting into Operation15
- Advice on First Use15
- Running in the Engine16
Riding Instructions17
- Checks and Maintenance Measures When Preparing for Use17
- Starting17
- Starting up18
- Riding18
- Braking18
- Stopping, Parking18
- Refueling19
- Filling up with Oil (50 SX Mini)19
Service Schedule20
Tuning the Chassis22
- Adjusting the Rebound Damping of the Shock Absorber22
- Measuring Rear Wheel Sag Unloaded22
- Checking the Static Sag of the Shock Absorber22
- Checking the Riding Sag of the Shock Absorber23
- Adjusting the Spring Preload of the Shock Absorber23
- Adjusting the Riding Sag24
- Vehicle Level24
- Adjusting the Fork Overhang24
- Adjusting Seat Height25
- Handlebar Position25
- Adjusting Handlebar Position26
Maintenance Work on the Chassis27
- Raising the Motorcycle with a Lift Stand27
- Removing the Motorcycle from the Lift Stand27
- Cleaning Dust Boots of Fork Legs27
- Removing the Fork Legs28
- Installing the Fork Legs28
- Checking Play of Steering Head Bearing29
- Adjusting the Play of the Steering Head Bearing29
- Greasing the Steering Head Bearing30
- Removing the Lower Triple Clamp30
- Installing the Lower Triple Clamp31
- Removing the Shock Absorber33
- Installing Shock Absorber33
- Dismounting the Start Number Plate34
- Installing the Start Number Plate34
- Dismounting the Front Fender34
- Installing the Front Fender34
- Removing the Seat35
- Mounting the Seat35
- Removing the Air Filter35
- Installing the Air Filter36
- Cleaning the Air Filter and Air Filter Box36
- Removing Main Silencer36
- Installing the Main Silencer37
- Changing the Glass Fiber Yarn Filling of the Main Silencer37
- Removing the Chain Guard (50 SX)38
- Installing the Chain Guard (50 SX)38
- Removing the Engine Sprocket Cover38
- Installing the Engine Sprocket Cover39
- Checking the Chain for Dirt39
- Cleaning the Chain39
- Checking the Chain Tension40
- Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide40
- Adjusting Chain Tension42
- Adjusting the Chain Guide42
Brakes43
- Checking the Play of the Hand Brake Lever43
- Adjusting the Play of the Hand Brake Lever43
- Adjusting the Basic Position of the Hand Brake Lever43
- Checking Brake Discs43
- Checking Front Brake Fluid Level44
- Adding Front Brake Fluid44
- Checking the Front Brake Linings45
- Removing Front Brake Linings45
- Installing the Front Brake Linings46
- Changing the Front Brake Linings46
- Checking the Free Travel of the Foot Brake Lever47
- Adjusting the Free Travel of the Foot Brake Lever47
- Adjusting the Basic Position of the Foot Brake Lever48
- Checking Rear Brake Fluid Level48
- Adding Rear Brake Fluid49
- Checking the Rear Brake Linings50
- Removing Rear Brake Linings50
- Installing the Rear Brake Linings50
- Changing the Rear Brake Linings51
Wheels53
- Removing Front Wheel53
- Installing the Front Wheel53
- Removing Rear Wheel53
- Installing the Rear Wheel54
- Checking the Tire Condition54
- Checking Tire Air Pressure55
- Checking Spoke Tension55
Cooling System56
- Checking the Antifreeze and Coolant Level56
- Checking the Coolant Level57
- Draining the Coolant57
- Refilling Coolant58
Tuning the Engine59
- Checking the Play in the Throttle Cable59
- Adjusting the Play in the Throttle Cable59
- Carburetor - Idle (50 SX)59
- Carburetor - Idle (50 SX Mini)59
- Carburetor - Adjusting Idle Speed (50 SX)59
- Carburetor - Adjusting Idle (50 SX Mini)60
- Checking Clutch Engagement Speed61
- Adjusting the Clutch Engagement Speed61
- Removing the Centrifugal Force Clutch62
- Installing the Centrifugal Force Clutch63
- Checking the Centrifugal Force Clutch63
- Dismantling Centrifugal Clutch64
- Assembling Centrifugal Clutch64
Maintenance Work on the Engine66
- Checking Oil Level (50 SX Mini)66
- Bleeding the Oil Pump (50 SX Mini)66
- Checking the Gear Oil Level67
- Changing the Gear Oil67
- Draining the Gear Oil68
- Filling up with Gear Oil68
- Adding Gear Oil68
Cleaning70
- Cleaning Motorcycle70
Storage71
- Putting into Operation after Storage71
Troubleshooting72
Technical Data - Engine74
- Capacity - Gear Oil74
- Capacity - Coolant74
Technical Data - Engine Tightening Torques75
Technical Data - Carburetor76
- 50 SX Mini76
Technical Data - Chassis77
- Tires77
- Capacity - Fuel78
Technical Data - Fork79
- 50 SX Mini79
Technical Data - Shock Absorber80
- 50 SX Mini80
Technical Data - Tightening Torques for Chassis81
Substances82
Auxiliary Substances84
Standards86
Index87

Other manuals for KTM 50 SX Mini

Repair Manual159 pages

Setup Instructions19 pages

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KTM 50 SX Mini Specifications

General

Brand	KTM
Model	50 SX Mini
Category	Motorcycle
Language	English

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