Name: KTM 690 Enduro R EU 2013
Brand: KTM
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17 ENGINE 164

17.5.34 Installing valve cover

300003-10

– Put the valve cover in place with the seal. Mount and tighten screws 1.

Guideline

Screw, valve cover M6 10 Nm (7.4 lbf ft)

17.5.35 Removing the engine from the engine assembly stand

300144-11

– Remove the screw 1 or the nut 2.

– Remove the engine from the engine assembly stand.

Info

Have an assistant help you or use a crane.

Default Chapter4
- Table of Contents4
- Table of Contents 24
1 Means of Representation7
- Symbols Used7
- Formats Used7
2 Safety Advice8
- Repair Manual8
- Degrees of Risk and Symbols8
- Work Rules8
3 Important Notes9
- Guarantee, Warranty9
- Operating and Auxiliary Substances9
- Spare Parts, Accessories9
- Figures9
4 Serial Numbers10
- Chassis Number10
- Type Label10
- Engine Number10
- Key Number10
- Fork Part Number10
- Shock Absorber Part Number11
5 Motorcycle12
- Raising the Motorcycle with the Lift Stand12
- Removing the Motorcycle from the Lift Stand12
- Raising the Motorcycle with the Work Stand12
- Removing the Motorcycle from the Work Stand13
- Starting13
- Starting the Motorcycle to Make Checks14
6 Fork, Triple Clamp15
- Adjusting the Compression Damping of the Fork15
- Adjusting the Rebound Damping of the Fork15
- Bleeding the Fork Legs15
- Cleaning the Dust Boots of the Fork Legs16
- Loosening the Fork Protection16
- Positioning the Fork Protector16
- Removing the Fork Legs17
- Installing the Fork Legs18
- Servicing the Fork19
- Disassembling the Fork Legs20
- Disassembling the Cartridge23
- Disassembling the Tap Compression24
- Checking the Fork Legs25
- Assembling the Tap Compression26
- Assembling the Cartridge27
- Assembling the Fork Legs29
- Checking the Steering Head Bearing Play33
- Adjusting the Play of the Steering Head Bearing33
7 Handlebar, Controls35
- Handlebar Position35
- Adjusting Handlebar Position35
- Checking the Routing of the Throttle Cable35
- Checking the Play in the Throttle Cable36
- Adjusting the Play in the Throttle Cable36
8 Frame38
- Removing the Engine Guard38
- Installing the Engine Guard38
9 Shock Absorber, Swingarm39
- Adjusting the High-Speed Compression Damping of the Shock Absorber39
- Adjusting the Low-Speed Compression Damping of the Shock Absorber39
- Adjusting the Rebound Damping of the Shock Absorber40
10 Exhaust58
- Removing the Manifold58
- Installing the Manifold58
- Removing the Main Silencer59
- Installing the Main Silencer60
11 Air Filter61
- Removing the Air Filter61
- Installing the Air Filter61
- Removing the Air Filter Box61
- Installing the Air Filter Box62
12 Fuel Tank, Seat, Trim64
- Opening the Filler Cap64
- Closing Filler Cap64
- Removing the Seat64
- Mounting the Seat65
- Taking off the Side Cover65
- Mounting the Side Cover65
- Checking the Fuel Pressure66
- Changing the Fuel Filter67
- Changing the Fuel Pump70
13 Wheels73
- Checking the Tire Air Pressure73
- Checking the Tire Condition73
- Checking the Brake Discs74
- Checking the Spoke Tension74
- Checking the Rim Run-Out75
- Front Wheel75
- Removing the Front Wheel75
- Installing the Front Wheel76
- Removing the Brake Disc of the Front Brake76
- Installing the Brake Disc of the Front Brake77
- Rear Wheel77
- Removing Rear Wheel77
- Installing the Rear Wheel77
- Removing the Brake Disc of the Rear Brake78
- Installing the Brake Disc of the Rear Brake79
- Checking the Chain Tension79
- Adjusting the Chain Tension79
- Adjusting Chain Guide80
- Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide80
- Cleaning the Chain82
- Checking the Rear Hub Rubber Dampers82
14 Wiring Harness, Battery84
- Removing the Battery84
- Installing the Battery84
- Disconnecting the Battery84
- Connecting the Battery85
- Recharging the Battery85
- Checking the Charging Voltage86
- Changing the Main Fuse87
- Changing Fuses of Individual Power Consumers87
- Adjusting the Engine Characteristic88
15 Brake System90
- Checking the Front Brake Linings90
- Changing the Front Brake Linings90
- Checking the Free Travel of the Hand Brake Lever92
- Adjusting the Free Travel of the Hand Brake Lever92
- Checking the Front Brake Fluid Level92
- Adding Front Brake Fluid93
- Changing the Front Brake Fluid93
- Checking the Rear Brake Linings95
- Changing the Rear Brake Linings95
- Checking the Free Travel of Foot Brake Lever96
- Adjusting the Basic Position of the Foot Brake Lever97
- Checking Rear Brake Fluid Level97
- Adding Rear Brake Fluid98
- Changing the Rear Brake Fluid98
16 Lighting System, Instruments100
- Combination Instrument100
- Setting Kilometers or Miles100
- Setting the Clock100
- Setting/Resetting Display TRIP 1100
- Setting/Resetting Display TRIP 2100
- Setting the Wheel Circumference101
- Checking the Headlight Setting102
- Adjusting the Headlight Range102
- Removing the Headlight Mask with the Headlight102
- Installing the Headlight Mask with the Headlight103
- Changing the Parking Light Bulb103
- Changing the Headlight Bulb104
- Changing the Turn Signal Bulb104
17 Engine106
- Removing the Engine106
- Installing the Engine108
- Engine Disassembly112
- Clamping the Engine into the Engine Assembly Stand112
- Draining the Engine Oil112
- Removing Starter Motor113
- Removing Valve Cover113
- Removing the Alternator Cover113
- Removing Spacer113
- Removing Gear Position Sensor113
- Removing Oil Filter114
- Removing Thermostat114
- Setting Engine to Ignition Top Dead Center114
- Removing Water Pump Wheel115
- Removing Clutch Cover115
- Removing Spacer and Spring116
- Removing Spark Plug116
- Removing Timing Chain Tensioner116
- Removing Camshafts116
- Removing Cylinder Head117
- Removing Piston117
- Removing Rotor117
- Removing Timing Chain Rails118
- Removing Timing Chain and Timing Chain Sprocket118
- Removing Crankshaft Position Sensor119
- Removing Clutch Cage119
- Removing Primary Gear120
- Removing Starter Drive120
- Removing Shift Shaft121
- Removing Shift Drum Locating121
- Removing Locking Lever121
- Removing Oil Pumps121
- Removing Left Engine Case122
- Removing Crankshaft and Balancer Shaft122
- Removing Transmission Shafts123
- Work on Individual Parts124
- Work on the Right Section of the Engine Case124
- Work on the Left Section of the Engine Case125
- Work on the Clutch Cover127
- Removing Crankshaft Bearing Inner Ring127
- Removing Balancer Shaft Drive Wheel127
- Changing the Connecting Rod, Conrod Bearing, and Crank Pin127
- Checking Crankshaft Run-Out at Bearing Pin129
- Installing Balancer Shaft Drive Wheel129
- Installing Crankshaft Bearing Inner Ring130
- Measuring Axial Clearance of Crankshaft and Balancer Shaft130
- Cylinder - Nikasil ® Coating131
- Checking/Measuring the Cylinder131
- Checking/Measuring the Piston132
- Checking Piston Ring End Gap133
- Checking Piston/Cylinder Mounting Clearance133
- Checking Oil Pumps for Wear133
- Replacing Autodecompressor134
- Preparing Timing Chain Tensioner for Installation134
- Checking Timing Assembly135
- Removing Rocker Arm135
- Changing Camshaft Bearing136
- Removing Valves137
- Checking Valves137
- Checking Valve Springs138
- Checking Valve Spring Retainer138
- Checking Cylinder Head138
- Installing Valves139
- Installing Rocker Arm139
- Disassembling the Antihopping Clutch140
- Checking the Clutch140
- Preassembling the Antihopping Clutch142
  - Checking Shift Mechanism143
  - Preassembling Shift Shaft143
  - Disassembling the Main Shaft144
  - Dismantling Countershaft144
  - Checking the Transmission145
  - Assembling the Main Shaft146
  - Assembling Countershaft147
  - Checking the Starter Drive148
  - Removing Freewheel148
  - Checking Freewheel149
  - Installing Freewheel149
  - Engine Assembly150
  - Installing Transmission Shafts150
  - Installing Crankshaft and Balancer Shaft151
  - Installing Left Engine Case152
  - Installing Oil Pumps152
  - Installing Locking Lever153
  - Installing Shift Drum Locating153
  - Installing Shift Shaft153
  - Installing Starter Drive153
  - Installing Primary Gear154
  - Clutch Cage, Installing154
  - Installing Crankshaft Position Sensor155
  - Installing Timing Chain and Timing Chain Sprocket156
  - Installing Timing Chain Rails156
  - Installing Rotor156
  - Adjusting Crankshaft Position Sensor Distance157
  - Setting Engine to Top Dead Center157
  - Installing Piston157
  - Installing Cylinder Head159
  - Installing Camshafts159
  - Installing Timing Chain Tensioner160
  - Checking Valve Clearance160
  - Adjusting Valve Clearance161
  - Installing Spark Plug162
  - Installing Spacer and Spring162
  - Installing Clutch Cover162
  - Mounting Water Pump Cover162
  - Installing Thermostat163
  - Installing the Oil Filter163
  - Installing Gear Position Sensor163
  - Installing the Spacer164
  - Installing Oil Screens164
  - Installing Alternator Cover165
  - Installing the Starter Motor165
  - Installing Valve Cover166
  - Removing the Engine from the Engine Assembly Stand166
18 Clutch167
- Checking/Rectifying the Fluid Level of the Hydraulic Clutch167
- Changing the Hydraulic Clutch Fluid167
19 Water Pump, Cooling System168
- Draining the Coolant168
- Filling/Bleeding the Cooling System168
- Checking the Antifreeze and Coolant Level169
- Checking the Coolant Level170
20 Lubricationsystem171
- Lubrication System171
- Oil Circuit171
- Checking the Engine Oil Level171
- Checking the Engine Oil Pressure172
- Changing the Engine Oil and Filter, Cleaning the Oil Screens173
- Draining the Engine Oil173
- Removing the Oil Filter174
- Installing the Oil Filter174
- Cleaning the Oil Screens175
- Filling up with Engine Oil176
- Adding Engine Oil176
21 Ignition System177
- Alternator - Checking the Stator Winding177
- Checking the Spark Plug Connector177
- Ignition Coil - Checking the Secondary Winding178
22 Technical Data179
- Engine179
- Engine Tolerance, Wear Limits179
- Engine Tightening Torques181
- Capacities182
- Engine Oil182
- Coolant182
- Fuel182
- Chassis182
- Electrical System183
- Tires183
- Fork184
- Shock Absorber184
- Chassis Tightening Torques185
23 Cleaning/Protectivetreatment187
- Cleaning/Protective Treatment187
- Cleaning the Motorcycle187
- Checks and Maintenance Steps for Winter Operation188
24 Storage189
- Preparing for Use after Storage189
25 Service Schedule190
26 Wiring Diagram192
- 190192
- 192194
- 194196
- 196198
- 198200
- 200202
- 202204
- 204206
- 206208
- 208210
- Substances212
27 Substances214
- Auxiliary Substances214
28 Auxiliarysubstances216
- Special Tools216
29 Specialtools229
30 Standards229
- Index230

KTM 690 Enduro R EU 2013 User Manual

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KTM 690 Enduro R EU 2013 Specifications

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Brand	KTM
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