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G-DINK 300i
KYMCO G-DINK 300i Service Manual
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19. LIGHTS/METERS/SWITCHES
19-7
G-DINK 300i
RIGHT HANDLEBAR SWITCH
INSPECTION
Remove the front cover
Disconnect the right handlebar switch
connector and check for continuity at switch
side connector terminals.
Continuity should exist between the color
code wires as follows:
E
n
g
i
n
e
S
t
o
p
S
w
i
t
c
h
Lighting Switch
Starter
Switc
h
243
245
Table of Contents
Preface
2
Table of Contents
2
General Information
3
The
3
Specification
5
Service Precautions
6
Torque Values
11
Special Tools
14
Lubrication Points
15
Cable & Harness Routing
16
Troubleshooting
20
2. Exhaust Muffler/Frame Covers
25
Exhaust Muffler/Frame Covers
25
Exhaust Muffler/Frame Covers
26
Service Information
26
Troubleshooting
26
Fastener Removal and Reinstallation
27
Frame Covers Removal/Installation
28
Exhaust Muffler
40
3. Inspection/Adjustment
41
Inspection/Adjustment
41
Inspection/Adjustment
42
Service Information
42
Maintenance Schedule
43
Throttle Operation
44
Engine Oil
45
Air Cleaner
47
Spark Plug
47
Valve Clearance
48
Cylinder Compression
48
Final Reduction Gear Oil
49
Drive Belt
49
Clutch Shoe Wear
51
Suspension
51
Nuts/Bolts/Fasteners
52
Wheels/Tires
52
Steering Handlebar
52
Side Stand
53
4. Lubrication System
54
Any
54
Lubrication System
54
Lubrication System
55
Service Information
56
Troubleshooting
56
Engine Oil/Oil Filter
57
Oil Pump
59
Engine Removal/Installation
64
Cylinder Head/Valves
71
Covers
71
Cylinder Head/Valves
71
Cylinder Head/Valves
72
Service Information
73
Troubleshooting
74
Cylinder Compression Test
75
Cylinder Head Cover
76
Camshaft
77
Rocker Arms
80
Cylinder Head
81
Cylinder/Piston
88
9. Final Reduction
113
Final Reduction
115
Service Information
115
Troubleshooting
115
Final Reduction
116
Final Reduction Disassembly
116
Final Reduction Inspection
116
Final Reduction Assembly
119
10. A.C. Generator/Starter Clutch
122
Generator/Starter Clutch
122
Schematic Drawing
123
Service Information
124
Troubleshooting
124
Right Crankcase Cover Removal
125
Stator Removal
125
Flywheel Removal
125
Starter Clutch
126
Flywheel Installation
127
Stator Installation
128
Right Crankcase Cover Installation
128
11. Crankcase/Crankshaft
129
Crankcase/Crankshaft
129
Schematic Drawing
130
Service Information
131
Troubleshooting
131
Crankcase Separation
132
Crankshaft Inspection
133
Crankcase Assembly
134
12. Cooling System
137
And
137
Cooling System
137
Schematic Drawing
138
Service Information
139
Troubleshooting
139
Cooling System Testing
140
Radiator
140
Water Pump
144
Thermosensor
147
Thermostat
148
13. Fuel Injection System 13
149
Fuel Injection System
149
Fuel Injection System
150
Service Information
150
Specifications
151
Injection System Diagram
152
Parts Location
153
Troubleshooting
157
Self-Diagnostic Procedures Without
158
Diagnostic Tool
158
Efi Self-Diagnosis Check Engine Lamp (Celp) Failure
159
Codes
159
Self-Diagnosis Reset Procedure
160
Tps/Isc Reset
164
Fuel Pump
165
Fuel Cut-Off Relay
165
Tilt Switch
168
Electronic Control Unit (Ecu)
169
Fuel Injector
171
Wts Sensor
173
O 2 Sensor
174
Throttle Body/Map/Isc/Tps
175
Diagnostic Tool Connector
178
Vehicle Can Not be Started
191
Manual Trouble Shooting Procedure
192
Handlebar/Front Wheel/Front Brake/ Front Shock Absorber/Steering Stem
193
Service Information
194
Troubleshooting
195
Handlebar
196
Steering Handlebar/Front Wheel/Front Brake/Front
199
Front Wheel
199
Front Brake Fluid
201
Front Brake Pad
204
Brake Disc Inspection
205
Front Shock Absorber
206
Steering Stem
207
Wheel/Rear Shock Absorber 15
209
Rear Brake/Rear Fork/Rear
209
Schematic Drawing
210
Service Information
211
Troubleshooting
211
Rear Brake
212
Rear Fork
215
Rear Wheel
216
Rear Shock Absorber
216
16. Battery/Charging System
218
Battery/Charging System
218
Battery/Charging System
219
Detailed
218
Charging System Layout
219
Service Information
220
Troubleshooting
221
Battery Charging
223
Regulator/Rectifier
224
Ignition System
226
Ignition System Layout
227
Service Information
228
Troubleshooting
228
Spark Plug
229
Ignition Coil Inspection
229
Generator Inspection
230
Tilt Switch Inspection
230
Starting System
232
Starting System Layout
233
Service Information
234
Troubleshooting
234
Starter Motor
236
Starter Relay Inspection
236
Lights Switches/ Fuel Pump
237
Brake Light Switch
243
Ignition Switch
243
Handlebar Switch
244
Luggage Box Light Switch
245
Side Stand Switch
246
Horn
247
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KYMCO G-DINK 300i Specifications
General
Brand
KYMCO
Model
G-DINK 300i
Category
Scooter
Language
English
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