MXU 500
PREFACE
This Service Manual describes the
technical features and servicing
procedures for the MXU 500.
Section 1 contains the precautions for
all operations stated in this manual.
Read them carefully before any
operation is started.
Section 2 is the removal/installation
procedures for the frame covers which are
subject to higher removal/installation
frequency during maintenance and
servicing operations.
Section 3 describes the inspection/
adjustment procedures, safety rules and
service information for each part, starting
from periodic maintenance.
Sections 4 through 12 give instructions
for disassembly, assembly and adjustment
of engine parts. Section 13 through 16 is
the removal/ installation of chassis.
Section 17 through 21 states the testing
and measuring methods of electrical
equipment.
Most sections start with an assembly or
system illustration and troubleshooting
for the section. The subsequent pages give
detailed procedures for the section.
KWANG YANG MOTOR CO., LTD.
OVERSEAS SALES DEPARTMENT
OVERSEAS SERVICE SECTION
TABLE OF CONTENTS
GENERAL INFORMATION 1
FRAME COVERS /EXHAUST MUFFLER 2
INSPECTION/ADJUSTMENT 3
LUBRICATION SYSTEM 4
FUEL SYSTEM 5
COOLING SYSTEM 6
ENGINE REMOVAL 7
CYLINDER HEAD/VALVES 8
CYLINDER/PISTON 9
DRIVE PULLEY/DRIVEN PULLEY/
CLUTCH
10
FINAL REDUCTION/
TRANSMISSION SYSTEM
11
LEFT CRANKCASE/CRANKSHAFT/
BALANCE SHAFT
12
DRIVE TRAIN 13
FRONT WHEEL/FRONT SUSPENSION
STTEERING SYSTEM
14
REAR WHEEL/AXLE/SHOCK
ABSORBER/SWING ARM
15
BRAKE SYSTEM 16
BATTERY/CHARGING SYSTEM 17
IGNITION SYSTEM 18
STARTER SYSTEM 19
LIGHTS/ SWITCHES 20
WIRING DIAGRAMS 21
The information and contents included in
this manual may be different from the
vehicle in case specifications are changed.
KYMCO reserves the right to make
changes at any time without notice and
without incurring any obligation.
CHASSIS
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