Hydraulic leak
The following are possible causes for hydraulic oil leakage from hydraulic drive unit:
Excessive pressure.
Dirt obstructing a seal.
Loose or badly fitted connections.
Damaged or broken components.
When an hydraulic oil leak is detected, identify the true cause of the leakage before remedial action is taken.
Do not attempt to remove hydraulic components or repair the hydraulic system whilst pressured.
To prevent accidental operation, switch off power before removing any system component.
10.3 Hydraulic question & answer
Windlass will not start
1. No power to Commander
Check unit is switched on
Check electrical connections to Commander
Check fuses & safety cut-outs
2. Insufficient hydraulic fluid
Check Commander fluid level.
3. Incorrect electrical or hydraulic connections
Refer to your Lewmar Commander manual
See the button sheet for correct function identifica-
tion.
Windlass motor is running but the windlass
is not workin
1. Check the drive between the gypsy and capstan
(friction drive or dog drive).
2. Check the drive sha between the hydraulic motor
and windlass gearbox.
Windlass runs very slowly
1. Check sufficient flow is being provided by the hy-
draulic system as windlass speed is directly related
to hydraulic oil flow.
Refer to lewmar Commander fault finding.
2. Hydraulic pipes connected to the wrong motor port.
Swap hydraulic connections on the winch motor.
3. Deck switch connected to wrong function.
Refer to Lewmar Commander manual.
Windlass does not pull sufficient load
1. Check sufficient flow is being provided by the hy-
draulic system as windlass speed is directly related
to hydraulic oil flow.
Refer to lewmar Commander fault finding.
2. Hydraulic pipes connected to wrong Commander
function.
Refer to Commander manual. Examine the Button
Sheet to identify correct function.
3. Sharp bends or kinks in the hydraulic pipes starving
the winch of fluid.
Check pipe runs for sharp bends or kinks.
Minimum bend radius is 6”
(150 mm).
4. System pressure too low.
Refer to fault diagnostic charts in the Commander
manual.
10.2 Hydraulic windlass