Man D2862 LE221 User Manual

TABLEOFCONTENTS
Removing,installingtheguideroller.............................................................................97
Alternator..................................................................................................................99
Removing,installingthealternator...............................................................................99
Commonrailsystem
High-pressurelinesandrails........................................................................................107
Removing,installingthehigh-pressurelinesandrails......................................................107
Injectorwithnozzle....................................................................................................115
Removing,installinginjectorwithnozzle......................................................................115
Checkingtheinjectorseat,railandleakageoillinesforleaks............................................125
High-pressurepump/high-pressurepumpdrive.................................................................129
Removing,installingthehigh-pressurepump/high-pressurepumpdrive...............................129
Dismantling,assemblingthehigh-pressurepump/high-pressurepumpdrive..........................135
Fuellines................................................................................................................141
Removing,installingfuellines...................................................................................141
Fuellter................................................................................................................155
Removing,installingthefuellter..............................................................................155
Dismantling,assemblingthefuellter.........................................................................160
Handpump.............................................................................................................165
Removing,installingthehandpump...........................................................................165
Dismantling,assemblingthehandpump......................................................................168
Turbocharging
Turbocharger...........................................................................................................173
Removing,installingtheturbocharger.........................................................................173
Chargeairmanifold...................................................................................................181
Removing,installingthechargeairmanifold.................................................................181
Intake/exhaustsystem
Combinationairlter..................................................................................................187
Removing,installingthecombinationairlter................................................................187
Airlter..................................................................................................................191
Removing,installingtheairlter................................................................................191
Combinationairlterholder.........................................................................................193
Removing,installingthecombinationairlterholder.......................................................193
Airdistributionpipes..................................................................................................197
Removing,installingairdistributionpipes.....................................................................197
Exhaustpipes..........................................................................................................205
Removing,installingexhaustpipes............................................................................205
Cylinderhead
Cylinderhead..........................................................................................................213
Removing,installingthecylinderheadcover.................................................................213
Removing,installingtherockerarmmechanism............................................................217
Dismantling,assemblingtherockerarmmechanism.......................................................219
Removing,installingthecylinderhead........................................................................223
Removing,installingthevalvestemseals....................................................................231
Checkingandsettingthevalveclearance....................................................................238
Valvetiming
Camshaft................................................................................................................245
Removing,installingthecamshaft/camshaftbearings....................................................245
Valvetiming.............................................................................................................251
Checkingthevalvetiming........................................................................................251
4AE63stedition

Man D2862 LE221 Specifications

General

Brand	Man
Model	D2862 LE221
Category	Engine
Language	English