TABLEOFCONTENTS
ContentChapter/Page
Index7
Introduction
Safetyinstructions........................................................................................................9
Theengine................................................................................................................16
Modelplate/modeldesignation..................................................................................16
Characteristicdata..................................................................................................17
Enginedescription...................................................................................................18
Engineelectrics
Enginewiringharness..................................................................................................25
Removing,installingtheenginewiringharness................................................................25
Enginecontrolunits.....................................................................................................27
Removing,installingenginecontrolunits.......................................................................27
Engineelectrics..........................................................................................................33
Removing,installingthechargeairpressuresensorEDC...................................................33
Removing,installingtheEDCfueltemperaturesensor......................................................35
Removing,installingtheEDCfuelpressuresensor...........................................................37
Removing,installingtheengineoilpressuresensor..........................................................39
Removing,installingthecrankshaftspeedsensor............................................................41
Removing,installingthecamshaftspeedsensor..............................................................43
Removing,installingthecoolanttemperaturesensor.........................................................45
Removing,installingtheengineoiltemperaturesensor......................................................47
Removing,installingthecoolantpressuresensor.............................................................49
Removing,installingtheengineoilpressuresensor..........................................................51
Coolingsystem
Coolingsystem...........................................................................................................55
Removing,installingthecoolingsystem........................................................................55
Ramfan....................................................................................................................61
Removing,installingtheramfan..................................................................................61
Intermediateange......................................................................................................63
Removing,installingtheintermediateange...................................................................63
Coolantpipes.............................................................................................................65
Removing,installingcoolantlines................................................................................65
Thermostat................................................................................................................69
Removing,installingthermostats.................................................................................69
Coolantpumpcoolantmanifold.......................................................................................73
Removing,installingthecoolantpumpcoolantmanifold.....................................................73
Coolantpump............................................................................................................77
Removing,installingthecoolantpump..........................................................................77
Add-onunits
Starter.....................................................................................................................81
Removing,installingthestarter...................................................................................81
FanV-belt.................................................................................................................85
Removing,installingthefanV-belt...............................................................................85
Fantensioningpulley...................................................................................................89
Removing,installingthefantensioningpulley.................................................................89
Fancarrier................................................................................................................91
Removing,installingthefancarrierwithfanbearing..........................................................91
Poly-V-belt................................................................................................................93
Removing,installingthepoly-V-belt..............................................................................93
Removing,installingtheautomaticbelttensioner.............................................................95
AE63stedition3