Onan CCK Series User Manual

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MAINTENANCE AND REPAIR
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SERVICING THEREAOI-PULL STARTER (FIG. 55)
", CAUTION: The recoil spring may unwind and causeinjury if let
, fly wildly. when starter is disassembled or reassembled.
· The sheave hub bearing (16) has a recess which was, packed full of grease
at the factory ... Normally no additional lubrication is required. How-
ever, if the. starter is disassembled for som,e other reason, add grease
tothe bearing and to the spring pawls (11) where they contact the rat-
chet arm (13). . .
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To install a .newrope. or internal parts remove the starter from its
mounting ring by removing the 4 clamping screws. . !I
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To install anew rope, rotate the sheave (10) with Crankshaft rotation:
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direc:tidntofully tighten the spring (8), back up only as necessary to
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. align the hole. in the sheave with theslot.in the cover (5), clamp the
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rope
to the she~ve;thenwhen released the rope will wind on the sheave.
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To
install anew recoilspr,ingremove the Sheave from the coyer. Wind
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the spring; with its rivetheads outward, forming a coil small enough
to
be . inserted in the recess.' of the starter cover. . It may be necessary
to Uethespringwithapiece of wire to prevent its unwinding during in-
stallat:io~unless other help is available. Place the spring in the cover.
recesS in crankshaft rotation direction. Remove the tying wire if used .
. While
holdlngthespringto prevent its unwindinginst8.11 the inside end
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'of thespririgontheroll pin (7) in the cover. With the pull rope removed,
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iDstallthe sheave .assembly in the cover so that the tab on the sheave.
enters the outside end loop of the recoil spring. Be sure the thrust
washer (9) is in place. Then install the pull rope,
Spring breakageisniuchless common than spring fatigue due to long,
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usage; In either case the spring should be replaced. Cleaning andlub- .
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ricatingthepawls~'and ratchet arms inthe rope sheave will improve a
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sluggish acting recoil. '. To temporarily extend the lifeofa fatigued
spring,try rewiiiding if "inside out" (rivets heads inward).
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To install a ratchet ar.m (13) in the sheave, the pawl (11) must first be
removed~ The ratchet arm will fit .in only the correct pOSition. The
t
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· spring -pawl must be installed with its flat edge against the ratchet arm.
Theanti":back lash cogwheel (6) is an easy press fit on the starter cover.
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Onan CCK Series Specifications

General

Brand	Onan
Model	CCK Series
Category	Portable Generator
Language	English