10.6
9930588 R02 - 2017-2020 RZR 900 900/S 900/S4 1000/S 1000/S4 Service Manual
© Copyright Polaris Industries Inc.
MASTER CYLINDER
MASTER CYLINDER REMOVAL
1. Locate the master cylinder
q
above the left front tire
in the wheel well area.
2. Remove the clip
w
from the clevis pin
e
that
attaches the master cylinder to the brake pedal lever.
3. Place a container to catch brake fluid under the
master cylinder brake line banjo bolts
r
.
CAUTION
Brake fluid will damage finished surfaces. Do not allow
brake fluid to come in contact with finished surfaces.
NOTICE
Make note of front and rear brake line locations to
master cylinder.
4. Loosen the brake line banjo bolts and allow fluid to
drain.
NOTICE
Dispose of fluid properly. Do not re-use.
5. Remove the two mounting fasteners
t
that secure
the master cylinder to the frame.
MASTER CYLINDER INSTALLATION
1. Install new stat-o-seal, rear brake line banjo fitting,
new stat-o-seal and banjo bolt to the rear port on the
master cylinder.
IMPORTANT
Lubricate seals with a thin film of DOT 4 brake fluid
prior to installation.
BRAKE SYSTEM
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