Polaris RZR XP 1000 2018 User Manual

3
9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
3.35
CAMSHAFT / CAMSHAFT BORE
INSPECTION (1000)
Inspect all main journals and cam lobes as described
below and compare to specifications. Replace camshaft
(s) or cylinder head if worn beyond service limit or if any
surface is pitted or damaged.
1. Visually inspect each cam lobe for wear or damage.
2. Measure the height of each cam lobe from the base
circle to highest point on the lobe using a
micrometer. Compare to specification.
NOTE
Replace camshafts if damaged or if any part is worn
past the service limit.
MEASUREMENT
Camshaft Lobe Height:
Intake:
1.5390 - 1.5429" (39.09 - 39.19 mm)
Service Limit:
1.5370" (39.04 mm)
Exhaust:
1.5142 - 1.5181" (38.46 - 38.56 mm)
Service Limit:
1.5122" (38.41 mm)
3. Visually inspect each camshaft journal for scoring,
wear or damage.
4. Measure the diameter of the camshaft journals using
a micrometer. Compare to specification.
NOTE
Replace camshafts if damaged or if any part is worn
past the service limit.
MEASUREMENT
Camshaft Journal O.D.:
.9036 - .9055" (22.954 - 22.999 mm)
Service Limit:
.9033" (22.944 mm)
5. Temporarily install the camshaft carriers to measure
the camshaft bore. Torque bolts in sequence to
specification. Replace cylinder head if worn.
TORQUE
Camshaft Carrier Bolts:
7 ft-lb (10 Nm)
ENGINE / COOLING SYSTEM

Polaris RZR XP 1000 2018 Specifications

General

Brand	Polaris
Model	RZR XP 1000 2018
Category	Automobile
Language	English