Polaris RZR XP 1000 2018 User Manual

9
9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
9.31
DISC REPLACEMENT
1. Remove rear brake caliper (see Chapter 9 – Caliper
Removal, page 9.27).
2. Remove wheel hub cotter pin
r
, castle nut
e
and
washers
w
.
3. Remove the hub assembly from the vehicle and
remove the four bolts
q
retaining the disc to the hub.
4. Clean the wheel hub mating surface and install new
disc on wheel hub.
5. Install new bolts
t
and torque to specification.
CAUTION
Always use new brake disc mounting bolts. The bolts
have a pre-applied locking agent which is destroyed
upon removal.
TORQUE
Brake Disc Mounting Bolts:
30 ft-lb (41 Nm)
6. Install wheel hub assembly, washers, and castle nut.
Torque castle nut to specification and install a new
cotter pin.
TORQUE
Rear Wheel Hub Castle Nut:
110 ft-lbs (149 Nm)
7. Install rear caliper (see Chapter 9 – REAR CALIPER
SERVICE, page ). Bleed the brake system. (See
Chapter 9 – BRAKE BLEEDING / FLUID CHANGE,
page 9.11.
8. Field test unit for proper braking action before putting
into service. Inspect for fluid leaks and firm brakes.
Make sure brakes do not drag when pedal is
released. If the brakes drag, re-check assembly and
installation.
BRAKE SYSTEM

Polaris RZR XP 1000 2018 Specifications

General

Brand	Polaris
Model	RZR XP 1000 2018
Category	Automobile
Language	English