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9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
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4. Measure the diameter of the camshaft journals using
a micrometer. Compare to specification.
NOTE
Replace camshafts if damaged or if any part is worn
past the service limit.
MEASUREMENT
Camshaft Journal O.D.:
.9036 - .9055" (22.954 - 22.999 mm)
Service Limit:
.9033" (22.944 mm)
5. Temporarily install the camshaft carriers to measure
the camshaft bore. Torque bolts in sequence to
specification. Replace cylinder head if worn.
TORQUE
Camshaft Carrier Bolts:
7 ft-lb (10 Nm)
6. Measure camshaft bore and compare to
specifications.
NOTE
Replace cylinder head if camshaft journal bores are
damaged or if worn past the service limit.
MEASUREMENT
Camshaft Carrier Bore I.D.:
.9055 - .9063" (23.000 - 23.021 mm)
Service Limit:
.9072" (23.044 mm)
7. Calculate oil clearance by subtracting camshaft
journal O. D. s from camshaft carrier bore I. D. s.
Compare to specification.
MEASUREMENT
Calculated Camshaft Oil Clearance:
.0000 - .0026" (0.001 - 0.067 mm)
Service Limit:
.0039" (0.1 mm)
ENGINE / COOLING SYSTEM
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